1.2 HTP (3 cylinder): the timing chain stretches
What the fault is
The valvetrain of the three cylinder 1.2 runs on a chain instead of a belt. Both the chain and the tensioner are undersized for this engine. The chain starts stretching as early as 60,000 to 80,000 km, and the tensioner loses its pressure. The sign is a rattling noise audible for a few seconds on a cold start. The earliest BME has the weakest tensioner, and the BZG is structurally the same. If the chain jumps, the engine is badly damaged inside, and the repair is typically an engine rebuild. A low oil level speeds the wear up enormously: the tensioner is driven by oil pressure. That is why the oil level has to be checked every 1,000 km on this engine.
What to check on the car
- 1Start it cold: the rattling noise is audible in the first seconds and no longer when warm
- 2Pull the dipstick: a low level is a risk on its own on this engine
- 3Ask whether the chain and the tensioner were replaced, and ask for the invoice
- 4With a code reader look for a timing correlation fault (P0016 / P0011)
- 5Check the oil change frequency in the service book: a stretched interval is fatal here