CFHC engine faults.

On these engines the oil pump is driven by its own small toothed belt, and that belt runs in the hot engine oil. This is not the large timing belt that drives the camshafts, it is a separate belt in the lower part of the engine. In the oil the rubber hardens over time, its surface starts to crumble, and the loose particles block the suction side of the oil pump, so the oil pressure drops. If the belt snaps, the oil pump stops at once and the engine is left without lubrication within seconds. The rubber crumbs can also ruin the turbocharger and the camshaft adjuster, because they are lubricated from the same oil circuit. The maker specifies no replacement interval for this belt, so most cars still carry the one fitted at the factory, and the failures are reported above 150,000 km. Oil outside the specification and a stretched oil change speed the process up, because this belt ages in the oil. Replacing the belt itself costs between 200 and 600 euro, as long as the engine has not run without oil pressure.

The EGR valve and its cooler block up with soot and oily deposits; the particulate filter cannot regenerate on short urban trips. The signs are reduced power, a warning light, and frequent regeneration. The software update after the diesel emissions affair made the EGR operate more often, which accelerated the phenomenon: the maker gave goodwill repairs in several cases.

The internal springs of the flywheel tire, and the two discs knock against each other. The signs are a rattling or knocking from the bellhousing at idle and when releasing the clutch pedal, and vibration through the floor. If the clutch slips without a burnt smell, that also points to the flywheel. It is worth replacing in time: a disintegrated flywheel can destroy the bellhousing too. At a clutch replacement the two go together anyway.

The vanes of the variable geometry turbo are glued together by soot and oil arriving through the EGR. First you get overboost or a lack of boost, then loss of power above 2,000 rpm, and finally limp mode. Caught in time it is enough to remove the turbo, clean it and fit a new actuator rod. Short urban trips and gentle, low rev driving speed up the deposits.