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Known fault

Diesel EGR cooler: cracking, coolant in the intake, fire risk

Typically between 108,000 and 222,000 km. It does not show up on every car.

critical

severity

between 108,000 and 222,000 km

mileage

4

sources

4 sources next to the write-up.

The fault

How you spot it

The internal fins of the exhaust gas recirculation cooler crack over time, and glycol coolant leaks into the intake, where it mixes with soot. The sticky mixture can ignite at high temperature: it can melt the plastic intake manifold and, in extreme cases, cause an engine bay fire.

The maker recalled the 2013 to 2018 four and six cylinder diesels, roughly 800,000 cars worldwide. The first repair attempt proved insufficient, and the leak returned in several cases: the cooler fitted since 2022, from a different supplier, is the valid fix.

So "the recall was carried out" is not enough on its own: you have to check when, and which repair was done. A first round repair does not by itself rule the problem out.

The early symptoms are white, sweet smelling exhaust smoke, slowly dropping coolant, and a rough idle.

It shows up on diesels built between 2013 and 2018. The earlier M57 is not covered by the recall.

Which model

Who it affects

The card opens the generation, the engine or the transmission.

Engines and transmissions

Checklist

Diesel EGR cooler: cracking, coolant in the intake, fire risk

What you would check for this fault. Take it to the car.

Before you buy

Checklist

What you tick stays on this device only.

vinkodex.com · Before you buy it, see what can go wrong.

Sources

How we know

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms