Injector copper washer: the soot blocks the turbo's oil filter
Typically above 100,000 km. It does not show up on every car.
expensive
severity
above 100,000 km
mileage
3
sources
3 sources next to the write-up.
The fault
How you spot it
The copper washers under the injectors start to leak at around 100 000 kilometres, and sooty gas gets from the combustion chamber into the engine bay. The soot first collects in the injector sleeve and makes the seal worse there, and then it gets into the engine oil.
From there the path leads to the turbo. A fine gauze filter sits in the banjo bolt of the turbo's oil feed pipe, and the soot blocks it. Measured on such a car, the oil pressure at the turbo at idle was 0.8 bar, while the specified minimum is 2.3 bar; after the gauze was taken out it became 3.4 bar. With that much less oil the bearing of the turbo fails, and that typically happens above 130 000 kilometres.
The early signs are the smell of diesel in the cabin and black, oily deposits around the injectors on the engine cover.
The repair is not just the turbo, and that is the most important part of it. The oil feed pipe and its banjo bolts, the sump, the oil pick-up strainer, the oil filter housing and the oil cooler, the intercooler, the particulate filter with the exhaust and the vacuum pump of the brake system all have to be cleaned or replaced, and all the injector sleeves, seals and copper washers have to be replaced. If any of these is left out, the new turbo goes the same way.
Which model
Who it affects
The card opens the generation, the engine or the transmission.
Engines and transmissions
Engine
G8DA
Engine
G8DB
Engine
G8DC
Engine
G8DD
Engine
G8DE
Engine
G8DF
Engine
GPDA
Engine
GPDB
Engine
GPDC
Engine
HHDA
Engine
HHDB
Engine
HHJA
Engine
HHJB
Engine
HHJC
Engine
HHJD
Engine
HHJE
Engine
HHJF
Engine
MTDA
Engine
NGDA
Engine
NGDB
Engine
T1BA
Engine
T1BB
Engine
T1BC
Engine
T1DA
Engine
T1DB
Engine
T1GA
Engine
T3CA
Engine
T3CB
Engine
T3CC
Engine
T3DA
Engine
T3DB
Engine
T3JA
Engine
T3JB
Engine
TZGA
Engine
TZGB
Engine
TZJA
Engine
TZJB
Engine
UBGA
Engine
UBJA
Checklist
Injector copper washer: the soot blocks the turbo's oil filter
What you would check for this fault. Take it to the car.
Before you buy
Checklist
What you tick stays on this device only.
Sources
How we know
autotechnician - servicing the independent workshopWorkshop repair: 1.6 TDCi Turbo Failure? Here's the real cause… - autotechnician - servicing the independent workshopLee Balsdon, Balsdon’s Vehicle Services In this article, we take a look at the main root cause of […]
Auto Gas GagaFord Focus 1.6 TDCi · common faults and owner tipsFrom our workshop: turbo oil starvation, injector black death, DPF, dual-mass flywheel and suspension on the Ford Focus Mk2 1.6 TDCi (DV6).- what-breaks.comWhat Breaks: Ford Focus Mk3 motorkod szerinti gyengesegekwhat-breaks.com
Information, not an expert opinion
We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.
- A fault on the list does not mean the car you are looking at has it.
- A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
- You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.