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Known fault

Injector copper washer: the soot blocks the turbo's oil filter

Typically above 100,000 km. It does not show up on every car.

expensive

severity

above 100,000 km

mileage

3

sources

3 sources next to the write-up.

The fault

How you spot it

The copper washers under the injectors start to leak at around 100 000 kilometres, and sooty gas gets from the combustion chamber into the engine bay. The soot first collects in the injector sleeve and makes the seal worse there, and then it gets into the engine oil.

From there the path leads to the turbo. A fine gauze filter sits in the banjo bolt of the turbo's oil feed pipe, and the soot blocks it. Measured on such a car, the oil pressure at the turbo at idle was 0.8 bar, while the specified minimum is 2.3 bar; after the gauze was taken out it became 3.4 bar. With that much less oil the bearing of the turbo fails, and that typically happens above 130 000 kilometres.

The early signs are the smell of diesel in the cabin and black, oily deposits around the injectors on the engine cover.

The repair is not just the turbo, and that is the most important part of it. The oil feed pipe and its banjo bolts, the sump, the oil pick-up strainer, the oil filter housing and the oil cooler, the intercooler, the particulate filter with the exhaust and the vacuum pump of the brake system all have to be cleaned or replaced, and all the injector sleeves, seals and copper washers have to be replaced. If any of these is left out, the new turbo goes the same way.

Which model

Who it affects

The card opens the generation, the engine or the transmission.

Engines and transmissions

Checklist

Injector copper washer: the soot blocks the turbo's oil filter

What you would check for this fault. Take it to the car.

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Checklist

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Sources

How we know

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms