High pressure pump: metal debris throughout the whole system
Typically above 160,000 km. It does not show up on every car.
expensive
severity
above 160,000 km
mileage
2
sources
2 sources next to the write-up.
The fault
How you spot it
The high pressure fuel pump wears from the inside, and metal dust forms in the friction pairs. The debris gets into the system and blocks everything there. The wear is reported above 160 000 kilometres, and the upper limit of the pump's life is around 200 000 kilometres, beyond which an overhaul is needed.
The metal dust travels on to the injectors and destroys those too, so a pump fault easily turns into a repair of the whole injection system: the system has to be flushed and the injectors replaced. The pump can also give up suddenly, even on a motorway, and the engine then stops while driving.
The injectors themselves also give up at around 200 000 kilometres, and their symptoms are easy to recognise. The most characteristic is difficult starting on a warm engine. With it comes damaged atomisation at the nozzle, a back-leak through the worn nozzle which makes starting worse still, and fuel getting into the crankcase and raising the oil level.
That last sign is the one that can be caught on the dipstick: if the oil has risen above MAX and smells of diesel, it belongs to the injection system.
Which model
Who it affects
The card opens the generation, the engine or the transmission.
Engines and transmissions
Engine
AZBA
Engine
AZBC
Engine
G6DD
Engine
G6DE
Engine
IXDA
Engine
KLBA
Engine
LPBA
Engine
QXBA
Engine
QXBB
Engine
T7CA
Engine
T7CC
Engine
T7CD
Engine
T7CE
Engine
T7CF
Engine
T7CN
Engine
T7CP
Engine
T7CQ
Engine
T7DA
Engine
T7DB
Engine
T7DC
Engine
T7DD
Engine
T7MA
Engine
T7MB
Engine
T8CA
Engine
T8CB
Engine
T8CC
Engine
T8CD
Engine
T8CL
Engine
T8DA
Engine
T8DE
Engine
T8MA
Engine
T8MB
Engine
T9CA
Engine
TXBA
Engine
TXBB
Engine
TXDB
Engine
TYBA
Engine
TYDA
Engine
TYMA
Engine
UFBA
Engine
UFBB
Engine
UFDB
Engine
UKBA
Engine
UKBB
Engine
UKDB
Engine
XRMA
Engine
XRMB
Checklist
High pressure pump: metal debris throughout the whole system
What you would check for this fault. Take it to the car.
Before you buy
Checklist
What you tick stays on this device only.
Sources
How we know
enginedna.comFord Mondeo/Focus 2.0 TDCi engine problems and reliabilityFor the fourth generation Ford Mondeo, two of the three available diesels were of French origin, and were created by Peugeot-Citroen engineers. The first- what-breaks.comWhat Breaks: Ford Mondeo Mk4 motorkod szerinti gyengesegekwhat-breaks.com
Information, not an expert opinion
We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.
- A fault on the list does not mean the car you are looking at has it.
- A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
- You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.