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Known fault

F40 six speed manual gearbox: oil level and synchro wear

Typically between 120,000 and 250,000 km. It does not show up on every car.

expensive

severity

between 120,000 and 250,000 km

mileage

1

sources

1 source next to the write-up.

The fault

How you spot it

The Opel F40 is the six speed manual designed for GM's stronger turbo and diesel engines (around 400 Nm) (Astra H/J, Insignia, Zafira B/C and others). The typical fault is the oil level.

Leaks do happen; and if the level drops, the synchro rings wear quickly (a stiff or scratchy shift). At high mileage the input shaft bearing can whine. Rare but documented: gear damage from a sudden shift at high revs.

The oil change is about every 50,000 km, and the fill is about 3.2 litres. The "lifetime" promise does not replace that.

Which model

Who it affects

The card opens the generation, the engine or the transmission.

Engines and transmissions

Checklist

F40 six speed manual gearbox: oil level and synchro wear

What you would check for this fault. Take it to the car.

Before you buy

Checklist

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vinkodex.com · Before you buy it, see what can go wrong.

Sources

How we know

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms