Open deck block: the bore moves and the gasket cuts into itself
It does not show up on every car. Check before you buy.
expensive
severity
not available
mileage
3
sources
3 sources next to the write-up.
The fault
How you spot it
The block of the engine is of open deck design: the cylinder walls are not braced at the top. Under boost and heat the unbraced cylinder wall moves sideways, and this micro-movement puts a shearing load on the fire ring of the head gasket. The ring cuts further into itself with each thermal cycle, and because there is no solid backing underneath it between the cylinders, it extrudes into the coolant slots. In the end it lets pressurised gas and coolant through.
It is not the mileage that decides but the year of casting and the use. On the blocks cast between 2015 and 2019 there are grooves forming slots between the cylinders, and the risk is highest on those. In 2020 the maker revised the casting: in place of the open slots came small coolant passages drilled diagonally from the outer wall, and with that the metal backing returned. The number of failures dropped noticeably as a result.
The load is what counts, not the distance: the critical case is a heat-soaked restart after hard use.
The symptom is coolant going down with no visible dripping, white smoke, an uneven, stumbling idle, misfires (codes P0300 and P0316), mayonnaise-like oil and running hot.
The repair starts with a pressure test, then a revised gasket, a new cylinder head or a complete block replacement follows, depending on the extent of the damage. An engine that had already overheated before the repair can remain distorted, and then the coolant loss comes back.
Which model
Who it affects
The card opens the generation, the engine or the transmission.
Engines and transmissions
Engine
N48H
Checklist
Open deck block: the bore moves and the gasket cuts into itself
What you would check for this fault. Take it to the car.
Before you buy
Checklist
What you tick stays on this device only.
Sources
How we know
Cherish Your CarFord 2.3 EcoBoost Problems: Head Gaskets, Fuel Fails & Why 2020 Changed Everything - Cherish Your CarDisclaimer: This content was researched and written by AI tools and has not been fact-checked by an automotive professional. We make no warranties about its accuracy, reliability, or completeness. The information on this website is provided in good faith for general informational purposes only. Any action you take based on this content is at your ... Read more
CarComplaints.comFord 2.3L EcoBoost Engine Problems Cause Class Action LawsuitA Ford class action lawsuit alleges 2.3L EcoBoost engine problems plague owners of these vehicles. 2015-2024 Ford Mustang 2019-2024 Ford Ranger 2016-2024 Ford Explorer 2021-2024 Ford Bronco 2015-2020 Lincoln MKC 2020-2022 Lincoln Corsair The same lawyers who filed an EcoBoost engine class action for 1.5-liter, ...
What BreaksFord Mustang S550 — All Engines, Problems & Buying Guide (2015–2024)Ford Mustang S550: 64 common defects and weaknesses. 5 engines (Coyote-Gen3, EcoBoost-2.3-Mustang, Duratec-37, Voodoo-5.2-FPC, …), 290–760 hp. Reviews, durability and buying advice 2015–2024.
Information, not an expert opinion
We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.
- A fault on the list does not mean the car you are looking at has it.
- A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
- You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.