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Known fault

1.6 and 2.0 TDI: the EGR cooler leaks internally and coolant disappears without a trace

Typically above 100,000 km. It does not show up on every car.

critical

severity

above 100,000 km

mileage

600–1,500 EUR

repair cost

2 sources next to the write-up.

The fault

How you spot it

The EGR cooler cools the recirculated exhaust gas before it enters the intake again, and coolant flows through it while it does so. The temperature difference between the two sides is large, so the wall can crack or the gasket can let through, and then the coolant reaches the exhaust or the intake side. This leaves no puddle under the car and the place of the leak is not visible from outside: the coolant evaporates and the level drops slowly, over weeks. The accompanying signs are whitish smoke, a rising coolant temperature, raised pressure in the cooling system and a sweetish smell. If it goes on for months the cylinder head can be damaged too, because the cooling gradually gets worse. On the EA189 engines the fault code P2425 usually comes with it. The problem is reported above 100,000 km, and replacing the cooler costs 600 to 1,500 euro.

Which model

Who it affects

The card opens the generation, the engine or the transmission.

Engines and transmissions

Checklist

1.6 and 2.0 TDI: the EGR cooler leaks internally and coolant disappears without a trace

What you would check for this fault. Take it to the car.

Before you buy

Checklist

What you tick stays on this device only.

vinkodex.com · Before you buy it, see what can go wrong.

Sources

How we know

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms