Audi Allroad 3.0 TFSI common faults.

2008–2011, estate, petrol, 290 HP.

The fault list covers: CAJA engine, AL420, AL600, ZF6HP transmission.

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4 fault write-ups. 3 important. 6 recalls.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

3 important faults

expensive3

Four link aluminium front suspension: bushes and ball joints

expensive

The front suspension of the longitudinal engine Audis (and the Seat Exeo derived from them) works with four control arms per side: two above, two below. That gives excellent steering when new, but it also means four ball joints and eight bushes per side: sixteen wear points at the front in total.

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The first complaints appear at around 100,000 to 120,000 km: knocking over bumps, squeaking, vague steering, vibration through the wheel at higher speed, and uneven tyre wear from the disturbed suspension geometry.

Replacing a single arm is not expensive, but it rarely stops at one, and the work also needs a wheel alignment afterwards. Workshops therefore offer a full arm kit, which is a serious item, and an excellent bargaining point, because you can hear it on the test drive and see it on the tyres.

between 100,000 and 120,000 km

What to check

On an uneven road at 30 to 50 km/h listen for dull knocking and squeaking from the front
Standing still with the engine running, turn the wheel back and forth: there should be no clicking or rattling
Look at the inner and outer edges of all four tyres: uneven wear is the surest sign

2 more steps in the write-up

Air suspension: compressor, air spring, ride height sensor

expensive

The four groups of parts in the air suspension (compressor, valve block, ride height sensors, air springs) work together, and any weak link causes a fault message, an uneven ride height or a car that settles. The characteristic symptom: the car sits down on one corner overnight, levels itself for minutes in the morning, and the compressor runs long and loud. According to the reports the compressor lasts 80,000 to 100,000 km; and a leaking air spring takes the compressor with it, because it keeps trying to make up the loss.

What to check

Look at the car cold, after standing a long time: has it settled on any corner
After startup time how long it takes to level, and listen to the compressor
Cycle through the ride height settings in the onboard menu and check that all of them work

3 more steps in the write-up

FSI direct injection: intake valve coking

expensive

With direct injection the fuel does not wash the intake valves: the petrol goes into the cylinder, not behind the valve. The oil mist and soot arriving through the EGR and the crankcase ventilation therefore build up on the valve stem and head, and from 80,000 to 100,000 km they restrict the flow. Symptoms are hesitation, loss of power, a rough cold start and misfire. It is not a part failure: it is a consequence of the design, and therefore it comes back. Cleaning (walnut or dry ice blasting) helps for a few tens of thousands of kilometres.

What to check

After a cold start watch the idle: rough running and shaking point to coked valves
Under load at low revs watch for hesitation
With a code reader look for per cylinder misfire (P0300 to P0304)

1 more steps in the write-up

comfort1

Coolant temperature sensor (G62) failure

comfort

The G62 sensor tells the engine control unit how hot the coolant is. If it is faulty, the control unit thinks a warm engine is cold, and runs it rich: hard warm or cold starting, a rough idle, markedly increased fuel consumption, and a dash temperature gauge that jumps around or never reaches its usual reading. The part is cheap and can be replaced in half an hour: the trouble is that many people do not recognise it and replace an injector or a lambda sensor instead. If the fault persists, the rich mixture can destroy the catalytic converter too.

What to check

Warm it up and watch the dash temperature gauge: the needle should sit steadily at the middle reading, not jump around
Watch a cold start, then a warm start after twenty minutes standing
With a code reader look for the 17664 / P1256 code in the engine control unit

2 more steps in the write-up

Official recall6 recallsShow

The manufacturer fixes these for free at a franchised dealer. Ask with the VIN whether it was done.

Most recent: 23 April 2021

A12/01220/21Safety recallEnvironment23 April 2021 · EU Safety Gate

The vehicles are equipped with control software regarded as unauthorised by the competent authorities. The product does not comply with the requirements laid down in the Regulation on the approval and market surveillance of motor vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.

Remedy: Type of economic operator taking notified measure(s): Importer Category of measure(s): Recall of the product from end users Date of entry into force: 23/04/2021

We could not check this: model year. The authority's notice

A12/00788/23Safety recallInjuriesno date · EU Safety Gate

The airbag may deteriorate over time and if deployed, excessive internal pressure may cause the inflator body to burst and metal fragments could pass through the cushion material causing injury to occupants. The product does not comply with the Regulation on the approval and market surveillance of motor vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.