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SEAT Exeo 1.8 TSI 120hp BusinessLine common faults.

2009–2012, estate, petrol, 120 HP.

The fault list covers: CDHA engine, ML450 transmission.

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5 fault write-ups. 4 important. 2 recalls.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

4 important faults

expensive4

The front suspension of the longitudinal engine Audis (and the Seat Exeo derived from them) works with four control arms per side: two above, two below. That gives excellent steering when new, but it also means four ball joints and eight bushes per side: sixteen wear points at the front in total.

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The first complaints appear at around 100,000 to 120,000 km: knocking over bumps, squeaking, vague steering, vibration through the wheel at higher speed, and uneven tyre wear from the disturbed suspension geometry.

Replacing a single arm is not expensive, but it rarely stops at one, and the work also needs a wheel alignment afterwards. Workshops therefore offer a full arm kit, which is a serious item, and an excellent bargaining point, because you can hear it on the test drive and see it on the tyres.

between 100,000 and 120,000 km

What to check

  • On an uneven road at 30 to 50 km/h listen for dull knocking and squeaking from the front
  • Standing still with the engine running, turn the wheel back and forth: there should be no clicking or rattling
  • Look at the inner and outer edges of all four tyres: uneven wear is the surest sign
2 more steps in the write-up

The air conditioning system fails more and more often as the mileage rises: first it does not cool enough, later it blows lukewarm air, and finally it drops out completely.

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Every Exeo is now more than ten years old, so the rubber seals of the system have perished too: the gas leaks past the seals.

What to check

  • Set the air conditioning to maximum and let it run for at least ten minutes
  • Try it in winter too: the compressor has to engage
  • Ask when the air conditioning was last charged: gas disappearing every year indicates a leak
1 more steps in the write-up

The combined housing of the water pump and the thermostat is plastic, and it is bolted directly to the hot engine block. The many heat and cool cycles warp it, it becomes brittle, and then it develops a hairline crack: the fault is almost always the housing, not the pump itself. The signs are slowly disappearing coolant with no visible puddle, the coolant level light, a sweet smell from the engine bay, and later a pink stain under the car. The repair means replacing the pump and the housing together, and the intake manifold has to come off for it: 4 to 6 hours of work. It shows up on model years 2015 to 2025.

What to check

  • Check the level in the expansion tank, and ask whether it needs topping up
  • With a cold engine, smell the engine bay: a sweet smell means a coolant leak
  • Shine a light under the intake manifold, on the right side of the engine: dried or pinkish deposits
2 more steps in the write-up

With direct injection the fuel does not wash the intake valves: the petrol goes into the cylinder, not behind the valve. The oil mist and soot arriving through the EGR and the crankcase ventilation therefore build up on the valve stem and head, and from 80,000 to 100,000 km they restrict the flow. Symptoms are hesitation, loss of power, a rough cold start and misfire. It is not a part failure: it is a consequence of the design, and therefore it comes back. Cleaning (walnut or dry ice blasting) helps for a few tens of thousands of kilometres.

What to check

  • After a cold start watch the idle: rough running and shaking point to coked valves
  • Under load at low revs watch for hesitation
  • With a code reader look for per cylinder misfire (P0300 to P0304)
1 more steps in the write-up

cheap repair1

The crankcase breather carries the vapour that forms inside the engine back to the intake, and a rubber membrane regulates the pressure. Oil and heat harden this membrane until it tears, and from then on the intake draws air through the hole in it. The engine control unit does not measure that air, so the mixture goes wrong: the engine shakes at idle, stumbles when accelerating, and the fault memory gets P2279 for an intake system leak. In the other direction oil starts towards the intake, which leaves an oily film in the intercooler and on the intake pipe and speeds up the carbon build-up on the intake valves. The audible sign is a whistling or hissing noise from the engine bay, loudest at idle. The tear is reported between 60,000 and 90,000 km. On the first and second generation the breather is a separately replaceable valve (factory number 06H 103 495 AK) and costs between 80 and 400 euro; from the third generation it is built into the cam cover, so there the cover is replaced. The maker issued three versions up to 2016, and fitting the pressure variant that does not belong to the engine brings the same symptom back.

between 60,000 and 90,000 km80–400 EUR

What to check

  • At idle listen for a whistling or hissing noise from the engine bay
  • Read the fault memory and look for the P2279 code for an intake system leak
  • Take the air filter housing lid off and see whether there is an oily film on the filter and in the housing
2 more steps in the write-up

Checklist

SEAT Exeo 1.8 TSI 120hp BusinessLine

First what you would check on any car. Then the faults of this model.

Before you buy

Checklist

The printed sheet starts with what you would check on any car. What you tick stays on this device only.

On every car

Ask the owner

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Official recall2 recallsShow

The manufacturer fixes these for free at a franchised dealer. Ask with the VIN whether it was done.

Most recent: 10 February 2020

A12/00337/20Safety recallInjuries10 February 2020 · EU Safety Gate

In the event of an accident with airbag activation, the front passenger airbag gas generator housing may explode. Fragments from the gas generator can cause injuries.

Remedy: Type of economic operator taking notified measure(s): Importer Category of measure(s): Recall of the product from end users Date of entry into force: 10/02/2020

The authority's notice

SR/00564/25Safety recallInjuriesno date · EU Safety Gate

The propellant in the inflator of the driver airbag may deteriorate over time. If the airbags deploy, it could result in fragments of the inflator injuring the vehicle's occupants. The product does not comply with the Regulation on the approval and market surveillance of motor vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.

Remedy: Type of economic operator taking notified measure(s): Importer Category of measure(s): Recall of the product from end users Date of entry into force: Unknown

The authority's notice

Engine and transmission

CDHA · 1.8 TFSI

88 kW (120 HP) · petrol

ML450 · 6-speed manual, longitudinal

manual · 6 speed

Torque limit450 Nm
MakerAudi

We built the code from the model and the gear count. The factory sheet does not state it.

Variant data

What is in this version

Factory data

Trim
BusinessLine
Body
estate
Fuel
petrol
Transmission
manual
Engine size
1781 cc
Power
88 kW (120 HP)
Drive
FWD
Production
2009–2012

Factory service interval

The manufacturer specifies this for this version. Of the mileage and the time, the one that comes first is the one that counts.

  • Air filter

    • 60,000 km or 4 years
  • Cabin (pollen) filter

    • 30,000 km or 2 years
  • Engine oil and oil filter

    • LongLife30,000 km or 2 years(valid only with LongLife-approved oil)
    • 15,000 km or 1 year
  • Brake fluid change

    • first: 3 years, then 2 years(first change at 3 years, then every two years)
  • Coolant (antifreeze) change

    • first: 193,000 km or 10 years, then 97,000 km or 5 years(G13 / G12++: first change at 120,000 miles or 10 years, then every 60,000 miles or 5 years)
  • Spark plugs, petrol

    • 60,000 km or 6 years

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms