On this engine the coolant disappears internally, with no external trace. It starts in two places: the material of the plastic degas hose running to the expansion tank ages and cracks, or the connection of the coolant hose to the cylinder head lets through. In a more severe case the degas chamber of the cylinder head itself cracks or warps, and then the coolant seeps into the combustion chamber or into the oil. Because no puddle forms, the level drops quietly and the engine overheats: the temperature gauge starts to climb mainly after a longer motorway stretch. The further signs are white steam from the exhaust, a sweetish smell, and misfiring that gets worse when warm. Ford issued a service bulletin for this (19-2346) and an extended warranty for certain model years as well. The coolant hose and the degas tank are available in a revised design, and engines built around 2016 and later already have the better material connection and tank. If the fault is found early and the head has not warped, the repair is replacing the hose and the tank, between 50 and 300 euro. If it is found late, the head gasket or the whole cylinder head follows, and that is 2,500 to 5,500 euro. The leak is reported above 80,000 km and the cracking of the head above 100,000 km.
What to check
- Look at the level in the expansion tank and ask how much has to be topped up
- Look for a puddle or a streak under the engine: if the level drops with no trace, the leak is internal
- Unscrew the oil filler cap and look for mayonnaise-like residue, which is coolant in the oil