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Volkswagen Golf 1.6 16V Highline common faults.

1999–2006, estate, petrol, 105 HP.

The fault list covers: ATN, AUS, AZD, BCB engine, MQ200 transmission.

What you save stays on this device only. My saves

6 fault write-ups. 2 important. 6 recalls.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

2 important faults

expensive2

MQ200 / MQ250 manual gearbox: differential bearing and synchros

expensive

The light, magnesium cased MQ200 and the MQ250, sized for higher torque, are the most widespread manual gearboxes in the transverse engine VAG models. Both have the same two weak points, and both depend on use.

Show the rest

The first is the differential bearing: as it wears you first get a droning, then a whine from the thrust bearings of the output shaft. Left alone, the planetary shaft can fail and in extreme cases punch through the gearbox casing: from then on it is not a repair but a replacement.

The second is the synchros: they can start crunching at around 50,000 km with aggressive driving. This type does not like dumping the clutch or slipping it, and on a used car that is exactly what you have to listen for.

above 50,000 km

What to check

  • On the test drive with the window down, listen to the gearbox both off and on the throttle: droning or whining is suspect
  • Shift up and down quickly, especially into 2nd and 3rd: crunching means synchro wear
  • Try engaging 1st and reverse when cold: resistance here means wear
2 more steps in the write-up

Rust: wheel arch, sill, jacking point

expensive

The corrosion starts from the inner side of the metal, behind the wheel arch liner: the mud settling there and the absorbent foam seal hold the water against the metal. From outside only blistering paint shows for a long time, while underneath it can already be rusted through. The sill and the jacking point fail the same way: that already fails the roadworthiness test, and it is dangerous when changing a wheel.

What to check

  • Pull the plastic wheel arch liner aside and feel along the metal behind it
  • Press the sill and the jacking points: if it dents or crunches, it is rusted through
  • Check suspect patches with a magnet: under thick filler it does not stick
1 more steps in the write-up

comfort4

Coolant temperature sensor (G62) failure

comfort

The G62 sensor tells the engine control unit how hot the coolant is. If it is faulty, the control unit thinks a warm engine is cold, and runs it rich: hard warm or cold starting, a rough idle, markedly increased fuel consumption, and a dash temperature gauge that jumps around or never reaches its usual reading. The part is cheap and can be replaced in half an hour: the trouble is that many people do not recognise it and replace an injector or a lambda sensor instead. If the fault persists, the rich mixture can destroy the catalytic converter too.

What to check

  • Warm it up and watch the dash temperature gauge: the needle should sit steadily at the middle reading, not jump around
  • Watch a cold start, then a warm start after twenty minutes standing
  • With a code reader look for the 17664 / P1256 code in the engine control unit
2 more steps in the write-up

Electric window regulator: cable and plastic clamp

comfort

The cable of the window regulator jams or tangles, and the holding clamp (originally plastic) breaks, dropping the glass into the door. It is often preceded by a crunching noise. The repair requires removing the door trim; the refurbishment kits come with a metal clamp, precisely because the factory plastic is the weak point.

What to check

  • Run all four windows fully down and up, and listen for crunching
  • Try them while driving too: a binding window behaves differently when warm
  • Check whether the glass moves evenly and does not tilt in the guide
1 more steps in the write-up

IV: front suspension (control arm bushes, anti-roll bar links)

comfort

The control arm bushes wear out, the anti-roll bar links work loose, and along with them the track rod ends and the ball joints wear as well. Symptoms: knocking and rattling on uneven roads, imprecise, "floating" steering, uneven tyre wear. Rarely does only one fail. By the time all of them are done, the bill adds up, and at the roadworthiness test each one is a separate failure point.

What to check

  • On an uneven road, driving slowly with the window open, listen for knocking from the front
  • With the car standing, turning the wheel left and right, listen for clicking or rattling
  • Look at the inner edge of the tyres: uneven wear indicates a suspension fault
2 more steps in the write-up

Secondary air system: pump and combination valve (P0411)

comfort

From the late nineties to around 2006, petrol engines used a secondary air pump to blow fresh air into the exhaust on a cold start, so the catalytic converter reaches operating temperature faster. The impeller of the pump rusts or its bearing seizes, soot clogs the combination valve (N112), and the rubber hoses crack. The control unit then stores the `P0411` code. It barely affects driving, but the engine warning light is on, and the emissions test can fail because of it, and the roadworthiness test with it.

What to check

  • After a cold start watch for 30 to 60 seconds: can you hear the pump droning from the engine bay
  • Check whether the engine warning light is on, and have it read out: P0411 (VAG code 16795) points to this system
  • Ask when the last emissions test was, and whether it passed first time
2 more steps in the write-up

Checklist

Volkswagen Golf 1.6 16V Highline

First what you would check on any car. Then the faults of this model.

Before you buy

Checklist

The printed sheet starts with what you would check on any car. What you tick stays on this device only.

On every car

Ask the owner

Faults of this model

vinkodex.com · Before you buy it, see what can go wrong.

Official recall6 recallsShow

The manufacturer fixes these for free at a franchised dealer. Ask with the VIN whether it was done.

Most recent: 19 April 2005

05V154000FUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMPFUEL SYSTEM, GASOLINE:DELIVERY:FUEL PUMP19 April 2005 · NHTSA (USA)

ON CERTAIN PASSENGER VEHICLES EQUIPPED WITH GASOLINE ENGINES AND DOUBLE-LAYER FUEL TANKS, TENSION ON THE FUEL SUPPLY LINE MAY CAUSE THE FUEL PUMP SUPPLY NIPPLE TO CRACK WHICH COULD RESULT IN A LEAK.

Risk: LEAKING FUEL, IN THE PRESENCE OF AN IGNITION SOURCE, MAY CAUSE A FIRE.

Remedy: DEALERS WILL INSPECT THE FUEL SUPPLY LINE FOR TENSION, AND INSPECT THE FUEL PUMP SUPPLY NIPPLE FOR CRACKING. IF NECESSARY THE FUEL LINE AND THE FUEL PUMP WILL BE REPLACED FREE OF CHARGE. THE RECALL BEGAN ON JULY 25, 2005. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.

We could not check this: model year. The authority's notice

04V584000EXTERIOR LIGHTING:HAZARD FLASHING WARNING LIGHTS:SWITCHEXTERIOR LIGHTING:HAZARD FLASHING WARNING LIGHTS:SWITCH16 December 2004 · NHTSA (USA)

ON CERTAIN PASSENGER VEHICLES, THE HAZARD SWITCH AND FLASHER SYSTEM FUNCTION MAY DEGRADE OVER TIME BECAUSE OF DISTORTION AND MATERIAL TRANSFER OF THE CONTACTS OF CERTAIN HAZARD SWITCH RELAYS WHICH OCCURS DUE TO SUBSTANTIALLY INCREASED ELECTRICAL CURRENT LOAD FROM HIGHER WATTAGE TURN SIGNAL BULBS.

Risk: THIS MAY RESULT IN INTERMITTENT OR INOPERATIVE TURN SIGNAL AND HAZARD FLASHER FUNCTION.

Remedy: DEALERS WILL REPLACE THE HAZARD FLASHER SWITCH/RELAY KIT. THE RECALL BEGAN ON MARCH 31, 2005. OWNERS SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

We could not check this: model year. The authority's notice

03V155000EQUIPMENT:OTHER:LABELSEQUIPMENT:OTHER:LABELS22 April 2003 · NHTSA (USA)

CERTAIN PASSENGER VEHICLES EQUIPPED WITH 2.8L VR6 ENGINES FAIL TO COMPLY WITH THE REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 110, "TIRE SELECTION AND RIMS." THE RECOMMENDED COLD TIRE INFLATION PRESSURE PUBLISHED ON THE LABEL FOR TIRES OF THE SIZE 205/50 R15 86H IS 0.1 BAR (1.45 PSI) TOO LOW. IT SHOULD BE 2.5 BAR (36.3 PSI). THE LABEL RECOMMENDS 2.4 BAR (34.8 PSI = 35 PSI).

Risk: UNDER INFLATED TIRES CAN AFFECT VEHICLE HANDLING, AND DRIVING WITH SUBSTANTIALLY UNDER INFLATED TIRES PUTS THE CONSUMER AT RISK FOR A CRASH.

Remedy: OWNERS WILL BE PROVIDED WITH CORRECTED LABELS, OR A DEALER CAN INSTALL THE LABEL IF THE OWNER WISHES. OWNER NOTIFICATION BEGAN SEPTEMBER 29, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VW AT 1-800-893-5298.

We could not check this: model year. The authority's notice

00V280000SUSPENSION:FRONT:CONTROL ARM:UPPER ARMSUSPENSION:FRONT:CONTROL ARM:UPPER ARM20 September 2000 · NHTSA (USA)

VEHICLE DESCRIPTION: PASSENGER VEHICLES. ONE OF TWO BRACKETS USED TO BOLT THE FRONT SUSPENSION CONTROL ARM IN FRONT OF THE VEHICLE TO THE BODY STRUCTURE MAY NOT HAVE BEEN WELDED SUFFICIENTLY.

Risk: THE CONTROL ARM COULD GRADUALLY LOOSEN AND ULTIMATELY SEPARATE FROM ITS BRACKET IN NORMAL DRIVING WHICH COULD CAUSE THE VEHICLE TO BE DIFFICULT TO CONTROL OR RESULT IN LOSS OF CONTROL. AS THE BRACKET LOOSENS, LOUD METALLIC KNOCKING SOUNDS IN FROM THE VEHICLE WILL BE HEARD.

Remedy: DEALERS WILL INSPECT THE BRACKET AND IF THE WELDING IS INSUFFICIENT, WILL REPLACE THE CONTROL ARM.

We could not check this: model year. The authority's notice

99V022000STRUCTURE:FRAME AND MEMBERSSTRUCTURE:FRAME AND MEMBERS5 February 1999 · NHTSA (USA)

VEHICLE DESCRIPTION: PASSENGER VEHICLES. THE SOUND ABSORBING MAT ATTACHED TO THE INSIDE OF THE B-PILLAR SIDE TRIM PANEL COULD HAVE BEEN IMPROPERLY INSTALLED. SURFACE AND EDGES OF THE MAT COULD HAVE BEEN DAMAGED DURING THE ASSEMBLY PROCESS. IT COULD IGNITE WHEN EXPOSED TO THE EXHAUST GAS OF THE SEAT BELT PRE-TENSIONER IGNITER IN THE EVENT OF A SEVERE FRONT OR SIDE COLLISION.

Risk: THIS COULD RESULT IN A FIRE.

Remedy: DEALERS WILL REMOVE THE MATTING MATERIALS FROM INSIDE THE B-PILLAR ON BOTH SIDES OF THE VEHICLE.

We could not check this: model year. The authority's notice

A12/00851/20Safety recallInjuriesno date · EU Safety Gate

Volkswagen has been informed by its current supplier that driver-airbag gas generators from the original manufacturer Takata (‘NADI’ (non-azide driver inflator) generators) produced during 1997-1999 may be faulty. VW used these gas generators exclusively in vehicles with a wooden steering-wheel rim (at that time an equipment option). Internal investigations have shown that in the event of an accident the restraining effect of the deployed NADI driver airbag might not always be fully guaranteed. Compliance with the statutory requirements in force for protection by an airbag in the event of an accident is thus not ensured.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: Unknown

We could not check this: model year. The authority's notice

Engine and transmission

4 engines · 1 transmissions

ATN · 1.6

77 kW (105 HP) · petrol

MQ200 · 5- or 6-speed manual

manual · 5–6 speed

Torque limit200 Nm
MakerVolkswagen

We built the code from the model and the gear count. The factory sheet does not state it. More than one engine code is possible. The fault list shows the faults of each.

Variant data

What is in this version

Factory data

Trim
Highline
Body
estate
Fuel
petrol
Transmission
manual
Engine size
1598 cc
Power
77 kW (105 HP)
Drive
FWD
Production
1999–2006

Factory service interval

The manufacturer specifies this for this version. Of the mileage and the time, the one that comes first is the one that counts.

  • Air filter

    • 60,000 km or 4 years

  • Cabin (pollen) filter

    • 30,000 km or 2 years

  • Engine oil and oil filter

    • LongLife30,000 km or 2 years(valid only with LongLife-approved oil)
    • 15,000 km or 1 year

  • Brake fluid change

    • first: 3 years, then 2 years(first change at 3 years, then every two years)

  • Coolant (antifreeze) change

    • first: 193,000 km or 10 years, then 97,000 km or 5 years(G13 / G12++: first change at 120,000 miles or 10 years, then every 60,000 miles or 5 years)

  • Spark plugs, petrol

    • 60,000 km or 6 years
All IV versions

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms