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Volkswagen Jetta 1.6 TDI BMT Highline common faults.

2011–2014, saloon, diesel, 105 HP.

The fault list covers: CAYC engine, DQ200 transmission.

What you save stays on this device only. My saves

6 fault write-ups. 5 important. 5 recalls.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

5 important faults

critical1

1.6 and 2.0 TDI: the belt driving the oil pump runs in oil and crumbles

critical

On these engines the oil pump is driven by its own small toothed belt, and that belt runs in the hot engine oil. This is not the large timing belt that drives the camshafts, it is a separate belt in the lower part of the engine. In the oil the rubber hardens over time, its surface starts to crumble, and the loose particles block the suction side of the oil pump, so the oil pressure drops. If the belt snaps, the oil pump stops at once and the engine is left without lubrication within seconds. The rubber crumbs can also ruin the turbocharger and the camshaft adjuster, because they are lubricated from the same oil circuit. The maker specifies no replacement interval for this belt, so most cars still carry the one fitted at the factory, and the failures are reported above 150,000 km. Oil outside the specification and a stretched oil change speed the process up, because this belt ages in the oil. Replacing the belt itself costs between 200 and 600 euro, as long as the engine has not run without oil pressure.

above 150,000 km200–600 EUR

What to check

  • Ask whether the oil pump belt has been replaced, and if so at what mileage
  • Unscrew the oil filler cap and look for black rubber crumbs in the lubricant
  • Ask which oil was used and how often the engine was serviced
2 more steps in the write-up

expensive4

EA189 TDI: EGR valve and particulate filter blocking

expensive

The EGR valve and its cooler block up with soot and oily deposits; the particulate filter cannot regenerate on short urban trips. The signs are reduced power, a warning light, and frequent regeneration. The software update after the diesel emissions affair made the EGR operate more often, which accelerated the phenomenon: the maker gave goodwill repairs in several cases.

between 140,000 and 160,000 km

What to check

  • Ask what kind of journeys the car did: a daily short urban run is the worst for the filter
  • With a code reader look at the stored faults (P0401/P0402, and P2002 for the filter)
  • Ask whether it received the post emissions affair software update, and when
1 more steps in the write-up

1.6 TDI (EA189): the water pump driven off the timing belt

expensive

On this engine the water pump is driven by the timing belt, and the plastic impeller of the pump, along with its electronically controlled shut-off ring, is the weak point: the ring sticks, and the impeller separates from the shaft or disintegrates. The first sign is slowly disappearing coolant and heating that stays cold for a long time. The real risk is not the price of the pump: the leaking water washes the grease off the timing belt rollers, and from then on the belt is what fails. If the timing belt snaps, the engine is badly damaged inside. That is why the two are always replaced together.

What to check

  • Check the level in the expansion tank, and ask whether it needs topping up
  • After a cold start watch how long it takes for the heating to warm up
  • Shine a light under the timing belt cover: dried, whitish coolant traces mean a leak
2 more steps in the write-up

DQ200 (7 speed dry DSG): mechatronics

expensive

A thin wall of the mechatronics valve body can crack, which causes a loss of pressure. The typical signs: jerking and harsh shifting from 1st to 2nd at low speed, a flashing PRNDS display, then a gear engagement fault, intermittently at first.

What to check

  • Pull away slowly from standstill and watch the 1 to 2 shift: does it jerk, is it harsh
  • Check whether the PRNDS display flashes or the dash reports a gearbox fault
  • In creep mode (brake released), does the car move off evenly
1 more steps in the write-up

Dual mass flywheel: diesel

expensive

The internal springs of the flywheel tire, and the two discs knock against each other. The signs are a rattling or knocking from the bellhousing at idle and when releasing the clutch pedal, and vibration through the floor. If the clutch slips without a burnt smell, that also points to the flywheel. It is worth replacing in time: a disintegrated flywheel can destroy the bellhousing too. At a clutch replacement the two go together anyway.

What to check

  • At idle, without touching the clutch pedal, listen for the rattle from the bellhousing, then press the pedal: if it stops, that is suspect
  • Watch for the characteristic clatter on starting and switching off
  • Put your foot on the floor at idle: a noticeable vibration indicates tired springs
2 more steps in the write-up

cheap repair1

DSG selector lever: failure of the P position switch

cheap repair

The dash shows "Error: Workshop! Only leave vehicle in position P" with an audible warning. The message appears in whatever language the car is set to, for example "Fehler: Werkstatt! Fahrzeug nur in Stellung P verlassen" in German.

Show the rest

The message points at the gearbox, but the fault is not there. A tiny switch sits in the module under the selector lever and signals that the lever is in park (P). Its contact wears and can also burn. That makes the signal unreliable, and the car warns you. The fault codes appear as 617752, P173400 or B116229.

At first it is intermittent. Sometimes the message comes up, sometimes not, so a short test drive easily misses it. Later it becomes permanent, and the gearbox can drop into limp mode.

This fault looks more expensive than it is. The maker released a separate retrofit switch kit for it (5Q0713128A for the black module, 3Q0713128 for the white one), which can be fitted in half an hour. The kit costs 70 to 100 pounds. At a franchised dealer, however, the whole selector lever module sometimes gets replaced, which costs 626 to 1,000 pounds there. So the difference between the two routes is roughly tenfold.

The affected group is post 2013 MQB platform Volkswagen, Audi, Seat and Skoda cars with a DSG gearbox. The switch is in these gearboxes, because that is what these cars have in common. The part itself is not part of the gearbox but of the module under the lever.

What to check

  • Watch the dash after starting: the message is intermittent and can be missed on a short loop
  • Move the lever from P to D and back several times, then get out and lock the car
  • Ask whether the selector lever switch has been replaced already, and ask for the invoice
2 more steps in the write-up

Checklist

Volkswagen Jetta 1.6 TDI BMT Highline

First what you would check on any car. Then the faults of this model.

Before you buy

Checklist

The printed sheet starts with what you would check on any car. What you tick stays on this device only.

On every car

Ask the owner

Faults of this model

vinkodex.com · Before you buy it, see what can go wrong.

Official recall5 recallsShow

The manufacturer fixes these for free at a franchised dealer. Ask with the VIN whether it was done.

Most recent: 22 August 2019

19V615000ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:CONTROL MODULEELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:CONTROL MODULE22 August 2019 · NHTSA (USA)

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2015-2019 GTI, 2015-2016 and 2018-2019 Golf, 2012-2019 Beetle and Beetle Convertible, 2017-2019 Golf SportWagen and 2011-2018 Jetta vehicles equipped with an automatic transmission, manual handbrake and keyless entry. A build-up of silicate on the shift lever micro switch contacts may enable the key to be removed from the ignition when the transmission shift lever is not in "Park."

Risk: Removing the key while the shift lever is in a position other than "Park" increases the risk of an unintended vehicle rollaway that may result in personal injury or a crash.

Remedy: Volkswagen will notify owners, and dealers will install an additional switch and circuit board, free of charge. The recall began November 19, 2019. Owners may contact Volkswagen customer service at 1-800-893-5298. Volkswagen's number for this recall is 37M2.

The authority's notice

14V656000SUSPENSION:REARSUSPENSION:REAR20 October 2014 · NHTSA (USA)

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain model year 2011-2013 Jetta vehicles manufactured March 1, 2010, to November 30, 2012, and 2012-2013 Beetle vehicles manufactured March 1, 2011, to July 31, 2013. The durability of the rear trailing arms may be reduced in vehicles whose rear trailing arms have been previously deformed, such as a result of a rear or side-rear impact crash.

Risk: The reduced durability of the trailing arm may result in its sudden fracture, possibly causing loss of vehicle control and increasing the risk of a crash.

Remedy: Volkswagen will notify owners, and dealers will install a sheet metal inlay on the rear axle trailing arms designed to prevent a sudden loss of control in the event of trailing arm sudden fracture, free of charge. The recall began April 7, 2015. Owners may contact Volkswagen customer service at 1-800-893-5298.

The authority's notice

11V490000FUEL SYSTEM, DIESELFUEL SYSTEM, DIESEL3 October 2011 · NHTSA (USA)

VOLKSWAGEN IS RECALLING CERTAIN MODEL 2009-2012 JETTA AND JETTA SPORTWAGEN VEHICLES, MANUFACTURED FROM MAY 2008 THROUGH SEPTEMBER 2011, MODEL YEAR 2010-2012 VOLKSWAGEN GOLF VEHICLES, MANUFACTURED FROM MAY 2009 THROUGH SEPTEMBER 2011, AND MODEL YEAR 2010-2012 AUDI A3 VEHICLES, MANUFACTURED FROM SEPTEMBER 2009 THROUGH SEPTEMBER 2011, THAT ARE EQUIPPED WITH A 2.0L TDI COMMON RAIL DIESEL ENGINE/CLEAN DIESEL ENGINE. THE FUEL INJECTION PULSES COULD COINCIDE WITH THE NATURAL FREQUENCY OF THE INJECTOR LINE #2, IN SPECIFIC LOAD AND RPM CONDITIONS. THIS RESONANCE CREATES ADDITIONAL STRESS IN THE FUEL LINE.

Risk: DUE TO THE RESONANCE CONDITION, INJECTOR LINE NUMBER 2 COULD DEVELOP SMALL CRACKS WHICH COULD LEAD TO FUEL LEAKAGE. LEAKING FUEL IN THE PRESENCE OF AN IGNITION SOURCE, MAY LEAD TO A FIRE.

Remedy: VOLKSWAGEN WILL INSTALL AN IMPROVED FUEL INJECTOR LINE FOR THE NUMBER 2 CYLINDER ON CERTAIN VEHICLES AND WILL INSTALL VIBRATION DAMPERS ON ALL OF THE INJECTOR LINES. VOLKSWAGEN AND AUDI WILL NOTIFY OWNERS TO HAVE THE VEHICLES REPAIRED FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2011. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.

The authority's notice

11V466000ENGINE AND ENGINE COOLING:EXHAUST SYSTEMENGINE AND ENGINE COOLING:EXHAUST SYSTEM7 September 2011 · NHTSA (USA)

VOLKSWAGEN IS RECALLING CERTAIN MODEL YEAR 2011-2012 JETTA SEDAN VEHICLES MANUFACTURED FROM MARCH 18, 2010, THROUGH AUGUST 22, 2011. SOME VEHICLES HAD A STAINLESS STEEL EXHAUST TIP INSTALLED AT THE PORT DURING IMPORTATION. THESE EXHAUST TIPS MAY EXTEND BEYOND THE ORIGINAL LENGTH OF THE FACTORY-INSTALLED EXHAUST PIPES. IT IS POSSIBLE FOR INADVERTENT CONTACT TO OCCUR WITH A PERSON'S LEG.

Risk: IF THE TAILPIPE EXTENSION IS HOT DURING INADVERTENT CONTACT, A BURN COULD OCCUR.

Remedy: DEALERS WILL INSPECT AND REPLACE THE STAINLESS STEEL EXHAUST TIPS AS NECESSARY FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING NOVEMBER 2011. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.

The authority's notice

11V196000ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERSELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS29 March 2011 · NHTSA (USA)

VOLKSWAGEN IS RECALLING CERTAIN MODEL YEAR 2011 JETTA VEHICLES, MANUFACTURED FROM MARCH 2010 THROUGH MARCH 2011. THESE VEHICLES MAY HAVE AN ELECTRICAL WIRING AND FUSE LAYOUT WHERE THE CONVERTER BOX IS PROTECTED BY THE SAME FUSE USED BY THE SIGNAL HORN AND THE ANTI-THEFT ALARM SYSTEM. SHOULD THAT FUSE BE BLOWN, THE CONVERTER BOX WILL BE DISCONNECTED FROM THE POWER SUPPLY WHICH, IN TURN, WILL SHUT OFF APPLICATIONS SUCH AS THE ENGINE MANAGEMENT SYSTEM, LIGHTING SYSTEM, AND WIPERS.

Risk: SHOULD THIS HAPPEN WHILE THE VEHICLE IS BEING DRIVEN, THE ENGINE COULD STALL, OR THE HEADLIGHTS OR WIPERS COULD TURN OFF UNEXPECTEDLY, POTENTIALLY LEADING TO A CRASH WITHOUT WARNING.

Remedy: VOLKSWAGEN WILL NOTIFY OWNERS WHEN SUFFICIENT QUANTITIES OF REPAIRS KITS ARE AVAILABLE. DEALERS WILL SEPARATE THE WIRING FOR THE HORN AND THE THEFT PROTECTION HORN FROM THE POWER SUPPLY OF THE CONVERTER BOX AND ROUTE THE WIRES TO SEPARATE FUSES TO CORRECT THE CONDITION FREE OF CHARGE. THE SAFETY RECALL IS EXPECTED TO BEGIN DURING APRIL 2011. OWNERS MAY CONTACT VOLKSWAGEN AT 1-800-822-8987.

The authority's notice

Engine and transmission

CAYC · 1.6 TDI

77 kW (105 HP) · diesel

DQ200 · 7-speed DSG, dry clutch

DSG · 7 speed

Clutchdry
Torque limit250 Nm
MakerVolkswagen

We built the code from the model and the gear count. The factory sheet does not state it.

Variant data

What is in this version

Factory data

Trim
BMT Highline
Body
saloon
Fuel
diesel
Transmission
automatic
Engine size
1598 cc
Power
77 kW (105 HP)
Drive
FWD
Production
2011–2014

Factory service interval

The manufacturer specifies this for this version. Of the mileage and the time, the one that comes first is the one that counts.

  • Air filter

    • 60,000 km or 4 years

  • DQ200: lifetime fill by the maker, not in practice

    • lifetime fill: the maker does NOT specify a change

  • Cabin (pollen) filter

    • 30,000 km or 2 years

  • Engine oil and oil filter

    • LongLife30,000 km or 2 years(valid only with LongLife-approved oil)
    • 15,000 km or 1 year

  • Brake fluid change

    • first: 3 years, then 2 years(first change at 3 years, then every two years)

  • Timing belt, 1.6 / 2.0 TDI (EA188/EA189/EA288)

    • 210,000 km(EA288, including the 1.6 TDI, with no time limit. 130,000 miles = 209,215 km. Parts maker repair specification, read by a human. The interval chart at https://www.rwcmotorsport.com/tech/tdi-maintenance.php gives the same figure independently.)

  • Coolant (antifreeze) change

    • first: 193,000 km or 10 years, then 97,000 km or 5 years(G13 / G12++: first change at 120,000 miles or 10 years, then every 60,000 miles or 5 years)

  • Fuel filter, diesel

    • 60,000 km or 2 years
All VI versions

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms