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Volkswagen NEW Beetle Cabrio 2.0 Highline common faults.

2003–2005, convertible, petrol, 115 HP.

The fault list covers: AZH, APK, AQY, AZJ engine, MQ200 transmission.

What you save stays on this device only. My saves

3 fault write-ups. 1 important. 6 recalls.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

1 important faults

expensive1

MQ200 / MQ250 manual gearbox: differential bearing and synchros

expensive

The light, magnesium cased MQ200 and the MQ250, sized for higher torque, are the most widespread manual gearboxes in the transverse engine VAG models. Both have the same two weak points, and both depend on use.

Show the rest

The first is the differential bearing: as it wears you first get a droning, then a whine from the thrust bearings of the output shaft. Left alone, the planetary shaft can fail and in extreme cases punch through the gearbox casing: from then on it is not a repair but a replacement.

The second is the synchros: they can start crunching at around 50,000 km with aggressive driving. This type does not like dumping the clutch or slipping it, and on a used car that is exactly what you have to listen for.

above 50,000 km

What to check

  • On the test drive with the window down, listen to the gearbox both off and on the throttle: droning or whining is suspect
  • Shift up and down quickly, especially into 2nd and 3rd: crunching means synchro wear
  • Try engaging 1st and reverse when cold: resistance here means wear
2 more steps in the write-up

comfort2

Coolant temperature sensor (G62) failure

comfort

The G62 sensor tells the engine control unit how hot the coolant is. If it is faulty, the control unit thinks a warm engine is cold, and runs it rich: hard warm or cold starting, a rough idle, markedly increased fuel consumption, and a dash temperature gauge that jumps around or never reaches its usual reading. The part is cheap and can be replaced in half an hour: the trouble is that many people do not recognise it and replace an injector or a lambda sensor instead. If the fault persists, the rich mixture can destroy the catalytic converter too.

What to check

  • Warm it up and watch the dash temperature gauge: the needle should sit steadily at the middle reading, not jump around
  • Watch a cold start, then a warm start after twenty minutes standing
  • With a code reader look for the 17664 / P1256 code in the engine control unit
2 more steps in the write-up

Secondary air system: pump and combination valve (P0411)

comfort

From the late nineties to around 2006, petrol engines used a secondary air pump to blow fresh air into the exhaust on a cold start, so the catalytic converter reaches operating temperature faster. The impeller of the pump rusts or its bearing seizes, soot clogs the combination valve (N112), and the rubber hoses crack. The control unit then stores the `P0411` code. It barely affects driving, but the engine warning light is on, and the emissions test can fail because of it, and the roadworthiness test with it.

What to check

  • After a cold start watch for 30 to 60 seconds: can you hear the pump droning from the engine bay
  • Check whether the engine warning light is on, and have it read out: P0411 (VAG code 16795) points to this system
  • Ask when the last emissions test was, and whether it passed first time
2 more steps in the write-up

Checklist

Volkswagen NEW Beetle Cabrio 2.0 Highline

First what you would check on any car. Then the faults of this model.

Before you buy

Checklist

The printed sheet starts with what you would check on any car. What you tick stays on this device only.

On every car

Ask the owner

Faults of this model

vinkodex.com · Before you buy it, see what can go wrong.

Official recall6 recallsShow

The manufacturer fixes these for free at a franchised dealer. Ask with the VIN whether it was done.

Most recent: 4 December 2003

03V508000EQUIPMENT:OTHER:LABELSEQUIPMENT:OTHER:LABELS4 December 2003 · NHTSA (USA)

ON CERTAIN PASSENGER VEHICLES, THE TIRE INFORMATION LABEL IS INCORRECT IDENTIFYING THE VEHICLE AS A FIVE-PASSENGER VEHICLE, INSTEAD OF A FOUR-PASSENGER VEHICLE.

Risk: EXCEEDING THE CORRECT SEATING CAPACITY IN A VEHICLE PUTS OCCUPANTS AT RISK FOR INJURY IN A CRASH, AND CAN RESULT IN VEHICLE OVERLOADING, WHICH CAN AFFECT VEHICLE HANDLING AND PUT YOU AT RISK FOR A CRASH.

Remedy: OWNERS WILL BE SENT A NEW LABEL AND INSTALLATION INSTRUCTIONS. OWNER NOTIFICATION BEGAN ON FEBRUARY 9, 2004. OWNERS SHOULD CONTACT VWOA AT 1-800-822-8987.

We could not check this: model year. The authority's notice

03V356000AIR BAGSAIR BAGS29 September 2003 · NHTSA (USA)

ON CERTAIN PASSENGER VEHICLES, THE PASSENGER DETECTION FUNCTION OF THE PASSIVE OCCUPANT DETECTION SYSTEM (PODS) MAY BECOME DISABLED.

Risk: SHOULD THE PODS CONTROL UNIT MALFUNCTION, THE AIR BAG SYSTEM IN THE VEHICLE WILL NOT WORK AS DESIGNED AND MAY NOT BE ABLE TO PROPERLY PROTECT OCCUPANTS IN A CRASH.

Remedy: DEALERS WILL REPROGRAM THE PODS. OWNER NOTIFICATION ORIGINALLY BEGAN OCTOBER 3, 2003. VW HAS DETERMINED THAT ADDITIONAL VEHICLES NEED TO BE REPAIRED. THE RECALL FOR THE ADDITIONAL VEHICLES IS EXPECTED TO BEGIN ON DECEMBER 17, 2004. OWNERS SHOULD CONTACT VWOA AT 1-800-822-8987.

We could not check this: model year. The authority's notice

03V265000EXTERIOR LIGHTING:BRAKE LIGHTS:SWITCHEXTERIOR LIGHTING:BRAKE LIGHTS:SWITCH25 July 2003 · NHTSA (USA)

ON CERTAIN PASSENGER VEHICLES, THE BRAKE LAMP SWITCH MAY MALFUNCTION.

Risk: IF THIS HAPPENS, THE BRAKE LAMPS COULD BECOME INOPERATIVE; OR THE LAMPS COULD COME ON AND STAY ON, EVEN THOUGH THE VEHICLE IS PARKED.

Remedy: DEALERS WILL INSPECT AND, IF NECESSARY, REPLACE THE BRAKE LAMP SWITCHES. OWNER NOTIFICATION BEGAN SEPTEMBER 26, 2003. OWNERS SHOULD CONTACT VWOA AT 1-800-822-8987.

We could not check this: model year. The authority's notice

02V244000EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUALEQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL12 September 2002 · NHTSA (USA)

CERTAIN PASSENGER VEHICLES FAIL TO COMPLY WITH REQUIREMENTS OF FEDERAL MOTOR VEHICLE SAFETY STANDARD NO. 225, "CHILD RESTRAINT ANCHORAGE SYSTEMS." CHILD SEAT ANCHORAGES INSTALLED IN THE VEHICLE'S REAR SEATS MUST BE IDENTIFIED BY MARKINGS, AND THEIR LOCATION AND USE BE DESCRIBED IN THE OWNER'S MANUAL.

Risk: THESE VEHICLES WERE NOT MARKED OR DESCRIBED AS REQUIRED BY THE STANDARD.

Remedy: OWNERS WILL BE PROVIDED WITH A SUPPLEMENT FOR THE OWNER'S MANUAL AND ALSO ONE SET OF FOUR GUIDANCE FIXTURES INTENDED TO USE IN CONJUNCTION WITH CHILD SEATS EQUIPPED WITH RIGID OR SEMI-RIGID LOWER ANCHORAGE ATTACHMENTS. ALSO ENCLOSED WILL BE FOUR DECALS TOGETHER WITH INSTALLATION INSTRUCTIONS AND A TEMPLATE FOR ATTACHING THE DECALS TO THE LOWER SEAT BACKS. OWNER NOTIFICATION IS EXPECTED TO BEGIN SEPTEMBER 15, 2002. OWNERS SHOULD CONTACT VWOA AT 1-800-822-8987.

We could not check this: model year. The authority's notice

02V031000SERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIPSERVICE BRAKES, HYDRAULIC:ANTILOCK/TRACTION CONTROL/ELECTRONIC LIMITED SLIP31 January 2002 · NHTSA (USA)

ON SOME PASSENGER VEHICLES, SHORT CIRCUITS CAN OCCUR WITHIN THE ELECTRONIC CONTROL UNIT OF THE ANTI-LOCK BRAKING SYSTEM (ABS).

Risk: THIS CAN RESULT IN A FIRE.

Remedy: DEALERS WILL REPLACE THE ABS CONTROL UNIT. OWNER NOTIFICATION BEGAN MARCH 8, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT VOLKSWAGEN AT 1-800-822-8987.

We could not check this: model year. The authority's notice

SR/00793/25Safety recallInjuriesno date · EU Safety Gate

The propellant in the driver airbag may deteriorate over time. If the airbags deploy, it can result in fragments from the inflator injuring the vehicle's occupants. The product does not comply with the Regulation on the approval and market surveillance of motor vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: Unknown

We could not check this: model year. The authority's notice

Engine and transmission

4 engines · 1 transmissions

AZH · 2.0

85 kW (116 HP) · petrol

MQ200 · 5- or 6-speed manual

manual · 5–6 speed

Torque limit200 Nm
MakerVolkswagen

We built the code from the model and the gear count. The factory sheet does not state it. More than one engine code is possible. The fault list shows the faults of each.

Variant data

What is in this version

Factory data

Trim
Cabrio 2.0 Highline
Body
convertible
Fuel
petrol
Transmission
manual
Engine size
1984 cc
Power
85 kW (116 HP)
Drive
FWD
Production
2003–2005

Factory service interval

The manufacturer specifies this for this version. Of the mileage and the time, the one that comes first is the one that counts.

  • Air filter

    • 60,000 km or 4 years

  • Cabin (pollen) filter

    • 30,000 km or 2 years

  • Engine oil and oil filter

    • LongLife30,000 km or 2 years(valid only with LongLife-approved oil)
    • 15,000 km or 1 year

  • Brake fluid change

    • first: 3 years, then 2 years(first change at 3 years, then every two years)

  • Coolant (antifreeze) change

    • first: 193,000 km or 10 years, then 97,000 km or 5 years(G13 / G12++: first change at 120,000 miles or 10 years, then every 60,000 miles or 5 years)

  • Spark plugs, petrol

    • 60,000 km or 6 years
All 9C versions

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms