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Audi TT 1.8 5V Turbo 163hp Advance common faults.

1998–2006, coupé, petrol, 163 HP.

The fault list covers: BVP engine, MQ250 transmission.

What you save stays on this device only. My saves

3 fault write-ups. 2 important. 6 recalls.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

2 important faults

critical1

1.8 20V turbo: oil sludging, blocked oil pump screen

critical

This is the engine that made the VW-Audi oil sludge affair famous. The oil capacity is tight to begin with (just 3.5 litres in the longitudinal engine B5 Passat and A4), the turbo returns hot oil, and the extended "longlife" service interval cannot take it: the oil thickens, congeals into sludge, and blocks the screen of the oil pump. The symptoms are low oil pressure, the warning light, slow draining oil, greasy deposits at the filler neck and on the filter, and finally limp mode. VW acknowledged the fault in 2004, gave an extended warranty, and even reimbursed repairs already paid for. The clean-up is a substantial workshop bill; and if the pump has already stopped delivering, the engine pays for it.

What to check

  • Unscrew the oil filler cap and look inside: greasy, coffee foam like deposits are sludge
  • Shine a light through the filler neck under the cam cover: that is where it settles first
  • After a cold start watch how long the oil pressure light stays on
2 more steps in the write-up

expensive1

MQ200 / MQ250 manual gearbox: differential bearing and synchros

expensive

The light, magnesium cased MQ200 and the MQ250, sized for higher torque, are the most widespread manual gearboxes in the transverse engine VAG models. Both have the same two weak points, and both depend on use.

Show the rest

The first is the differential bearing: as it wears you first get a droning, then a whine from the thrust bearings of the output shaft. Left alone, the planetary shaft can fail and in extreme cases punch through the gearbox casing: from then on it is not a repair but a replacement.

The second is the synchros: they can start crunching at around 50,000 km with aggressive driving. This type does not like dumping the clutch or slipping it, and on a used car that is exactly what you have to listen for.

above 50,000 km

What to check

  • On the test drive with the window down, listen to the gearbox both off and on the throttle: droning or whining is suspect
  • Shift up and down quickly, especially into 2nd and 3rd: crunching means synchro wear
  • Try engaging 1st and reverse when cold: resistance here means wear
2 more steps in the write-up

comfort1

Coolant temperature sensor (G62) failure

comfort

The G62 sensor tells the engine control unit how hot the coolant is. If it is faulty, the control unit thinks a warm engine is cold, and runs it rich: hard warm or cold starting, a rough idle, markedly increased fuel consumption, and a dash temperature gauge that jumps around or never reaches its usual reading. The part is cheap and can be replaced in half an hour: the trouble is that many people do not recognise it and replace an injector or a lambda sensor instead. If the fault persists, the rich mixture can destroy the catalytic converter too.

What to check

  • Warm it up and watch the dash temperature gauge: the needle should sit steadily at the middle reading, not jump around
  • Watch a cold start, then a warm start after twenty minutes standing
  • With a code reader look for the 17664 / P1256 code in the engine control unit
2 more steps in the write-up

Checklist

Audi TT 1.8 5V Turbo 163hp Advance

First what you would check on any car. Then the faults of this model.

Before you buy

Checklist

The printed sheet starts with what you would check on any car. What you tick stays on this device only.

On every car

Ask the owner

Faults of this model

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Official recall6 recallsShow

The manufacturer fixes these for free at a franchised dealer. Ask with the VIN whether it was done.

Most recent: 22 October 2021

A12/01579/21Safety recallInjuries22 October 2021 · EU Safety Gate

The functioning of the relevant NADI airbags manufactured by Takata, in particular the gas generator, may be impaired in the vehicles concerned due to the age of the device. In such cases, the protective function of the driver airbag may be reduced when the airbag is activated. The product does not comply with the requirements laid down in the Regulation on the approval and market surveillance of motor vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: 22/10/2021

The authority's notice

21V470000AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULEAIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE23 June 2021 · NHTSA (USA)

Volkswagen Group of America, Inc. (Volkswagen) is recalling certain 2000-2001 Audi TT Coupe, TT Roadster, 2000-2002 A4, and S4 vehicles equipped with Non-Azide Driver Air Bag Inflators (NADI) that do not contain phase stabilized ammonium nitrate (PSAN) propellant. Due to a manufacturing issue, the NADI inflators may absorb moisture, possibly causing the air bag to deploy improperly in the event of a crash.

Risk: In the event of a crash necessitating air bag deployment, the air bag may not properly protect the occupant, increasing the risk of serious injury or death.

Remedy: Dealers will replace the driver frontal airbag inflator with an alternative inflator, free of charge. Owner notification letters were mailed November 2, 2021. Owners may contact Audi customer service at 1-800-253-2834. Volkswagen's number for this recall is 69CJ.

The authority's notice

20V056000AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULEAIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE31 January 2020 · NHTSA (USA)

Volkswagen Group of America, Inc. (VW) is recalling certain 2000-2001 TT Roadster, 2000 TT Coupe, 1999 Audi A8, 1998-2000 Audi A6, and 1999-2000 Audi A4 vehicles equipped with Non-Azide Driver air bag Inflators (NADI) that do not contain phase stabilized ammonium nitrate (PSAN) propellant. Due to a manufacturing issue, the NADI inflators may absorb moisture, possibly causing the air bag to deploy improperly in the event of a crash.

Risk: In the event of a crash necessitating air bag deployment, the air bag may not properly protect the occupant, increasing the risk of serious injury or death.

Remedy: Dealers will replace the driver frontal air bag inflator with an alternative inflator when the parts become available, free of charge. Owner notifications were mailed September 21, 2021. Owners may contact Audi customer service at 1-800-253-2834. Volkswagen's number for this recall is 69BT.

The authority's notice

01V325000SUSPENSION:REARSUSPENSION:REAR10 October 2001 · NHTSA (USA)

VEHICLE DESCRIPTION: PASSENGER VEHICLES. MOISTURE COULD ENTER THE REAR TRACK CONTROL ARM'S MOUNTING BUSHING AND BOLT COMBINATION AND CAUSE CORROSION.

Risk: CORROSION COULD IMPEDE THE FREE MOVEMENT OF THE CONTROL ARM.

Remedy: DEALERS WILL REPLACE THE TRACK CONTROL ARMS. OWNER NOTIFICATION BEGAN APRIL 12, 2002. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT AUDI AT 1-800-822-2834.

The authority's notice

99V300000SUSPENSION:FRONT:CONTROL ARM:LOWER ARMSUSPENSION:FRONT:CONTROL ARM:LOWER ARM10 November 1999 · NHTSA (USA)

PASSENGER VEHICLES. IN SHARP HIGH SPEED TURNS OR ABRUPT LANE CHANGE MANEUVERS AT SPEEDS SUBSTANTIALLY ABOVE POSTED SPEED LIMITS, AND DEPENDING UPON ROAD CONDITIONS, PRECISE STEERING RESPONSE MAY BE DEMANDED TO RETAIN DIRECTIONAL STABILITY.

Risk: IN THE EVENT CONTROL IS LOST, A CRASH MAY OCCUR RESULTING IN INJURY.

Remedy: DEALERS WILL REPLACE THE FRONT STABILIZERS IN FRONT DRIVE AUDI TT'S AND THE FRONT AND REAR STABILIZERS IN AUDI TT'S EQUIPPED WITH QUATTRO DRIVE. A MODIFIED CONTROL ARM WILL BE INSTALLED IN FRONT TOGETHER WITH FIRMER SHOCK ABSORBERS IN FRONT AND REAR. IN ADDITION AUDI WILL INSTALL A REAR SPOILER.

The authority's notice

99V222000FUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGSFUEL SYSTEM, GASOLINE:DELIVERY:HOSES, LINES/PIPING, AND FITTINGS12 August 1999 · NHTSA (USA)

VEHICLE DESCRIPTION: PASSENGER VEHICLES. A SMALL SECTION OF THE VEHICLE FUEL LINE ASSEMBLY MAY HAVE BEEN DAMAGED DURING PRODUCTION. IF DAMAGED, FUEL COULD LEAK TO THE OUTSIDE.

Risk: IN THE PRESENCE OF AN IGNITION SOURCE, CAUSE A FIRE.

Remedy: DEALERS WILL REPLACE THE FUEL LINE ASSEMBLY.

The authority's notice

Engine and transmission

BVP

120 kW (163 HP) · petrol

MQ250 · 5- or 6-speed manual

manual · 5–6 speed

Torque limit250 Nm
MakerVolkswagen

We built the code from the model and the gear count. The factory sheet does not state it.

Variant data

What is in this version

Factory data

Trim
5V Turbo 163hp Advance
Body
coupé
Fuel
petrol
Transmission
manual
Engine size
1781 cc
Power
120 kW (163 HP)
Drive
FWD
Production
1998–2006

Factory service interval

The manufacturer specifies this for this version. Of the mileage and the time, the one that comes first is the one that counts.

  • Air filter

    • 60,000 km or 4 years

  • Cabin (pollen) filter

    • 30,000 km or 2 years

  • Engine oil and oil filter

    • LongLife30,000 km or 2 years(valid only with LongLife-approved oil)
    • 15,000 km or 1 year

  • Brake fluid change

    • first: 3 years, then 2 years(first change at 3 years, then every two years)

  • Coolant (antifreeze) change

    • first: 193,000 km or 10 years, then 97,000 km or 5 years(G13 / G12++: first change at 120,000 miles or 10 years, then every 60,000 miles or 5 years)

  • Spark plugs, petrol

    • 60,000 km or 6 years
All 8N versions

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms