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BMW X5 X5 4.8is common faults.

2003–2007, SUV, petrol, 360 HP.

The fault list covers: N62B48 engine, ZF6HP26 transmission.

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6 fault write-ups. All are important. 7 recalls.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

6 important faults

In the ZF six speed automatic (BMW codes GA6HP19Z / GA6HP26Z) the electrical connector of the valve body control leaves the gearbox housing through a plastic sleeve. That sleeve and its seals age, and they let oil through.

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The symptom is irregular shifting, a gear slipping at higher revs, limp mode, a drivetrain fault code and a message on the display. The cause is the same in each case: the leak drops the hydraulic pressure, and the valve body cannot close the clutches with enough force.

The sleeve can be replaced without removing the gearbox, you only have to drop the oil pan. If it leaks for a long time, the slipping clutch and the overheating pump take the inside of the gearbox with them, and from then on it is a rebuild. The factory calls the oil a lifetime fill, but in practice the sleeve wears out around 60,000 to 70,000 miles, roughly 100,000 to 115,000 km.

between 100,000 and 200,000 km

What to check

  • On a lift look at the right side of the gearbox housing, above the oil pan: a wet, oily connector is the characteristic picture
  • On the test drive watch the shifts cold and warm: jerking, delay, slipping at higher revs
  • Ask for a fault code read from the gearbox controller: gear ratio fault, pressure regulation
2 more steps in the write-up

The seals of the coolant pipe running between the cylinder banks harden, and the coolant starts to leak. The pipe runs in the V valley of the engine, under the intake manifold, so the leak is not visible from outside: the fluid collects under the intake manifold and only appears through a weep hole.

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What the owner notices is that the coolant goes down, but there is no puddle. If the seal has let go, the loss becomes rapid, and the low coolant warning appears as well. The fault appears above 120 000 kilometres and can lead to overheating.

The factory repair is outstandingly expensive on this engine: to get the pipe out, the timing chain cover, the chain, the intake manifold and the cylinder head all have to be disturbed, and that is over 40 hours of work, with a bill above 4000 dollars. That is exactly why two aftermarket routes exist: a liner pushed into the old pipe, at around 1000 dollars, and a collapsible pipe that can be fitted without opening the engine, at between 1500 and 2500 dollars.

One thing is worth asking. Workshops usually replace the gasket of the alternator bracket and the seals of the valley pan in the same job, because they are reached from the same place. If the pipe has been done, the other two are worth looking for on the invoice.

above 120,000 km

What to check

  • Look at the coolant level and ask whether it has had to be topped up
  • Look for a puddle under the car: if the level drops but there is no puddle, the leak goes inwards
  • Shine a light under the intake manifold: that is where the fluid collects
3 more steps in the write-up

The impeller of the belt-driven water pump is made of plastic, and if the blades break apart, there is nothing left to circulate the coolant. The belt keeps driving the pump, but the engine gets no cooling and heats up quickly.

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This fault is dangerous because it gives no advance sign. There is no warning signal from a disintegrating impeller, and the engine temperature runs up faster than the gauge can follow; by the time it shows, the cylinder head can already be damaged. The breaking impeller is a fault of its own on the six-cylinder built between 1992 and 1995, which is why the maker went back to a metal impeller, and then used a composite impeller in the later engines, which proved more durable. A pump with a metal impeller is still available today, as a durability replacement.

There is, however, one sign that can be caught before the failure: play developing in the shaft of the pump. That means the bearing is wearing, and because the impeller sits on this shaft, play in the shaft signals the coming end of the pump. With the belt off it can be felt by hand.

On the M54 it appears at around 120 000 and on the N62 at around 150 000 kilometres. Once the engine has overheated, the consequence stays: a warped cylinder head and a damaged gasket are no longer put right by replacing the pump.

between 120,000 and 150,000 km

What to check

  • With the belt off take hold of the water pump shaft: play means the bearing is wearing
  • Watch the temperature gauge both while driving and at a standstill: it should not climb above the usual
  • Ask when the water pump was replaced, and whether with a metal or a composite impeller
2 more steps in the write-up

The valve stem seals harden from the heat and the years, and from then on oil seeps through the valve guide into the combustion chamber. There are 32 such seals on the V8, and their material was a weak choice to begin with, because it goes brittle.

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The characteristic sign is a puff of blue smoke, and not only at a cold start: it also comes when the car has idled for a long time at a light, or when it is started after standing for a while. Oil consumption rises slowly but steadily alongside it. The valve guide often wears together with the seal, so the repair does not necessarily end with replacing the seals. The fault appears above 130 000 kilometres.

The cylinder head does not have to come off for the repair. If the workshop has a valve spring compressor that can be used with the head in place, the camshaft and the chain do not have to be disturbed either, but the job is still a long one. The shop price is between 1800 and 3000 dollars, while the parts themselves are 300 to 500 dollars by comparison.

above 130,000 km

What to check

  • Ask the seller to start it cold: a puff of blue smoke shows the seal has failed
  • If the car is waiting warmed up in advance, ask for another appointment: the fault only shows cold
  • Let it idle for a few minutes, then blip the revs: blue smoke appears here too
2 more steps in the write-up

Oil passages run inside the bracket of the alternator, and the gasket of the bracket goes brittle from the heat of the engine and then cracks. From then on oil leaks out of it into the V valley of the engine.

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The symptom is a visible trace of oil around the alternator, and this is the rarer case: here the leak also appears from outside, instead of only collecting in the V valley. Fresh, shiny oil around the alternator belongs here.

The gasket itself is under 10 dollars, but the labour is not. For the repair the alternator has to come off, the power steering pump has to be unbolted, the engine has to be lifted and the driver's side engine mount has to be removed as well. That is between 7 and 10 hours of work, with a bill of between 1000 and 1500 dollars, and workshops also allow for removing the intake manifold.

Because they are reached from the same place, the coolant pipe running in the V valley and the seals of the valley pan are usually done in the same job. If only one of them is on the invoice, it is worth asking why not the other two.

What to check

  • Shine a light around the alternator: a fresh, shiny trace of oil belongs here
  • Look at the alternator itself: an oily alternator fails sooner or later
  • Look at the oil level and ask how much it uses
2 more steps in the write-up

The plastic guides of the timing chain go brittle from the heat and can break. A broken guide does not guide the chain, the chain slaps, and the valve timing can shift.

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The early sign is a rattle audible at a cold start from the front of the engine. If the chain jumps, the valves and the pistons meet, and that is already an engine rebuild.

The condition of the guide can only be seen with the engine apart, so the rule is that whenever the upper timing chain cover is off, the guides have to be looked at as well. That comes up during the repair of the coolant pipe running in the V valley and of the alternator bracket, because those require opening up too.

What to check

  • Start it cold and listen to the front of the engine: a rattle points to the chain guide
  • Watch whether the noise stays when warm as well: a chain fault does not go away as it warms
  • Have the fault codes read and look for ones pointing to valve timing
2 more steps in the write-up

Checklist

BMW X5 X5 4.8is

First what you would check on any car. Then the faults of this model.

Before you buy

Checklist

The printed sheet starts with what you would check on any car. What you tick stays on this device only.

On every car

Ask the owner

vinkodex.com · Before you buy it, see what can go wrong.

Official recall7 recallsShow

The manufacturer fixes these for free at a franchised dealer. Ask with the VIN whether it was done.

Most recent: 19 November 2025

SR/00581/26Safety recallInjuries19 November 2025 · EU Safety Gate

The chemical substances in the inflators of the TAKATA PSDI4 airbags may deteriorate over time, particularly in warm, humid climates. This could cause the airbag to rupture with too much force in the event of an accident, which could lead to serious or even fatal injuries in the worst-case scenario. The product does not comply with the Regulation on the approval and market surveillance of motor vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Request to stop driving Date of entry into force: 19/11/2025 Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: 31/10/2025

The authority's notice

17V047000AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULEAIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE20 January 2017 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2000-2002 BMW 320i, 323i, 325i, 325xi, 330i, 330xi, 323Ci, 325Ci, 330Ci, M3, 323iT, 325iT and 325xiT vehicles, 2001-2002 525i, 530i, 540i, M5, 525iT and 540iT vehicles, and 2001-2003 X5 3.0i, X5 4.4i, and X5 4.6is vehicles. These vehicles may have had a driver-side air bag module installed as replacement equipment such as after a vehicle crash necessitating replacement of the original air bag, or as a remedy part for a prior recall. These replacement modules contain an air bag inflator that may rupture due to propellant degradation occurring after long-term exposure to lower absolute humidity, temperature and temperature cycling.

Risk: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will inspect the driver side air bag module, replacing it as necessary, free of charge. The recall began March 15, 2017. Owners may contact BMW customer service at 1-800-525-7417.

The authority's notice

15V318000AIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULEAIR BAGS:FRONTAL:DRIVER SIDE:INFLATOR MODULE28 May 2015 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain model year 2002-2005 325i, 325xi, 330i, and 330xi Sedans, and 325xi and 325i Sportswagons, 2002-2006 330Ci, 325Ci, and M3 Convertibles and 325i, 330i, and M3 Coupes, 2002-2003 M5, 540i, 525i Sedan, and 530i Sedans, and 540i and 525i Sportswagons, and 2003 X5 3.0i and 4.4i Sports Activity Vehicles. Please note that the 5-series and X5 vehicles are only included if they are equipped with the optional sports steering wheel. The affected vehicles are equipped with a dual-stage driver frontal air bag that may be susceptible to moisture intrusion which, over time, could cause the inflator to rupture.

Risk: In the event of a crash necessitating deployment of the driver's frontal air bag, the inflator could rupture with metal fragments striking the driver or other occupants resulting in serious injury or death.

Remedy: Owners are advised not to drive their vehicles until the vehicle has been remedied. BMW will notify owners, and dealers will replace the front driver air bag module, free of charge. The recall began Aug 2016. Owners may contact BMW customer service at 1-800-525-7417. Note: This recall supersedes recall 14V-348 in its entirety. Additionally, vehicles that have had their driver side frontal air bag replaced previously as part of a recall remedy need to have their air bag replaced under this recall as well. Note: On December 17, 2015 BMW removed the model year 2004 X5 3.0i and 4.4i Sports Activity vehicle from this recall. Those vehicles were mistakenly identified as including the air bags that are subject to this recall.

The authority's notice

03V197000SERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGSSERVICE BRAKES, HYDRAULIC:FOUNDATION COMPONENTS:HOSES, LINES/PIPING, AND FITTINGS27 May 2003 · NHTSA (USA)

ON CERTAIN PASSENGER VEHICLES, IT IS POSSIBLE THAT THE DISTANCE BETWEEN THE BRAKE LINE AND THE STEERING SHAFT JOINT IS NOT SUFFICIENT. IF THIS OCCURS, THE BRAKE LINE COULD COME INTO CONTACT WITH THE JOINT AND EVENTUALLY SUFFER DAMAGE AND CORROSION.

Risk: A LOSS OF BRAKE FLUID, INDICATED BY A WARNING LIGHT IN THE INSTRUMENT PANEL, COULD OCCUR. THIS WILL BE ACCOMPANIED BY A REDUCTION IN FRONT BRAKE PERFORMANCE. THIS COULD LEAD TO A CRASH.

Remedy: DEALERS WILL INSPECT THE DISTANCE BETWEEN THE BRAKE LINE AND THE STEERING SHAFT JOINT, AND IF NECESSARY, INCREASE THE DISTANCE. OWNER NOTIFICATION BEGAN JUNE 23, 2003. OWNERS WHO TAKE THEIR VEHICLES TO AN AUTHORIZED DEALER ON AN AGREED UPON SERVICE DATE AND DO NOT RECEIVE THE FREE REMEDY WITHIN A REASONABLE TIME SHOULD CONTACT BMW AT 1-800-831-1117.

The authority's notice

A12/02573/24Safety recallInjuriesno date · EU Safety Gate

The propellant in the driver airbag may deteriorate over time. If the airbags deploy, it could result in fragments from the inflator injuring the vehicle's occupants. The product does not comply with the Regulation on the approval and market surveillance of motor vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: Unknown

The authority's notice

A12/0266/17Safety recallInjuriesno date · EU Safety Gate

If the driver's airbag is deployed, the inflator might burst if it was subject to high air humidity, high temperatures and substantial temperature fluctuations over a number of years. This may result in the ejection of metal parts, which could cause injury or death to the driver and the passengers.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: Unknown

The authority's notice

A12/0484/19Safety recallInjuriesno date · EU Safety Gate

Owing to retrofitting of the steering wheel, certain vehicles may be equipped with a driver airbag that has a gas generator which could burst in the event of airbag activation if it has been exposed to moisture and heat cycles over time. This may result in metal parts being discharged, which could lead to injury or death of the vehicle occupants.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: Unknown

The authority's notice

Engine and transmission

N62B48 · 4.8is

265 kW (360 HP) · petrol

ZF6HP26 · 6-speed automatic, longitudinal (ZF 6HP26, BMW GA6HP26)

automatic · 6 speed

Torque limit650 Nm
MakerZF

We built the code from the model and the gear count. The factory sheet does not state it.

Variant data

What is in this version

Factory data

Trim
X5 4.8is
Body
SUV
Fuel
petrol
Transmission
automatic
Engine size
4799 cc
Power
265 kW (360 HP)
Drive
AWD
Production
2003–2007

Factory service interval

The manufacturer specifies this for this version. Of the mileage and the time, the one that comes first is the one that counts.

  • Air filter

    • 60,000 km or 4 years
  • Cabin (pollen) filter

    • 30,000 km or 2 years
  • Brake fluid change

    • first: 3 years, then 2 years(first change at 3 years, then every two years)
  • Engine oil and oil filter (BMW condition-based service)

    • LongLife25,000 km or 2 years
  • Spark plugs, petrol

    • 60,000 km or 6 years

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms