BMW X5 X5 xDrive40e iPerformance High Executive common faults.

2013–2018, SUV, hybrid, 245 HP.

The fault list covers: N20B20 engine, ZF8HP transmission.

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7 fault write-ups. 6 important. 10 recalls.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

6 important faults

critical1

Oil pump chain: the plastic guide disintegrates and blocks the pickup

critical

The oil pump is driven by a separate, smaller chain from the crankshaft, behind the timing chain at the front of the engine. This chain runs on plastic guides, and under heat cycles the plastic cracks, flakes off and finally disintegrates. From then on the chain works against the aluminium, the tension is lost, and the stretch progresses fast.

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It causes damage along two paths, and the less known one comes first. The broken pieces of plastic are sucked into the oil pickup tube, block the way of the oil there, and destroy the bearings before the chain has even jumped. The other path is the chain or the tensioner letting go: then the oil pressure disappears within seconds, and the engine can seize without stopping.

The warning is not the lamp. This fault does not always light a warning, so the noise is what to listen for: between 1500 and 2500 revs a high, whistling whine comes from the lower part of the engine, and at a cold start a rattle of one to five seconds is audible. The maker issued its own service bulletin for the whining noise on the N20 and the N26.

On the factory chain the fault is reported above 80 000 miles, that is above roughly 129 000 kilometres, but in the American settlement the maker took it on earlier as well: below 70 000 miles, that is 113 000 kilometres, the full cost, and above 100 000 miles or eight years nothing at all. The affected set is the N20 and N26 engines built between 2012 and 2015.

The repair costs between 4000 and 6000 dollars, because the work on the timing and on the oil pump go together. If someone has replaced the timing chain, the oil pump chain has to be replaced with it: if the job is left half done, the engine has to come apart again in a few years.

above 129,000 km

What to check

Rev it to between 1500 and 2500 and listen to the bottom of the engine: a high, whistling noise points here
Start it cold and listen for a rattle of one to five seconds
Do not wait for a warning light: this fault does not always light a lamp

3 more steps in the write-up

expensive5

Oil filter housing gasket: oil leak onto the belt and the alternator

expensive

A rubber gasket seals the oil filter housing to the block. The gasket hardens over the years, and oil leaks from under the housing. The oil drips onto the drive belt and the alternator.

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Three things can happen. The oil stretches the belt and it can jump off (on a single belt engine that means an instant loss of the water pump and the alternator); oil getting into the alternator destroys the windings; and oil reaching the hot exhaust smokes and gives a burnt smell, and the official complaints do include burning smells and smoke.

The leak is visible: five minutes on a lift settles it. The gasket itself is a cheap part; the labour, the ruined belt and the alternator take the money.

between 64,000 and 246,000 kmreported complaints only

What to check

On a lift look at the block surface around the oil filter housing: a wet, oily or oily dusty film
Look at the drive belt: an oily, cracked, stretched belt is the consequence of the leak
Look at the alternator housing from below: an oil trail indicates damage reaching the windings

2 more steps in the write-up

XDrive transfer case (ATC): binding in corners, plastic actuator gear

expensive

The heart of the four wheel drive in the longitudinal engine BMW X models (X3, X5 and the X1 E84) is the ATC transfer case. It has two faults, and you can feel both while driving.

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The first is wear of the clutch pack and the fluid: in a slow, tight corner (a car park, a roundabout) the car jerks and "hops", as if the drive grabbed and let go. You can also get a jerk when pulling away on a slope. The second is the plastic actuator gear: the position signal is lost, the brake, ABS and 4x4/DSC lights come on together on the dash, and a clicking is audible from the transfer case when you switch the ignition off.

Workshops often propose a full transfer case replacement straight away. But the plastic gear can be replaced on its own, and the wrong tyre size or a mixed set of tyres also imitates the jerking, because the transfer case then slips continuously. So clear up the tyres and the fault code first, before you pay for a transfer case replacement.

between 72,000 and 175,000 km

What to check

In a slow, tight corner (a car park) watch for jerking, binding and a "skipping" feel
When pulling away on light throttle, can you feel the drivetrain jerk
Watch the dash: 4x4, ABS, DSC and brake lights together point at the actuator

4 more steps in the write-up

Rear air suspension: the back sinks overnight, overworked compressor

expensive

On the E70/F15 (and the air sprung G05) X5 the self levelling air spring on the rear axle starts to leak over time. The characteristic picture: after standing for a long time the back sits lower than the nose; on startup the compressor runs for minutes, the car comes up, then sinks again hours later. Sinking on one side points more to that corner's air spring or to the valve block, while sinking on both points to the shared supply (compressor, dryer, lines).

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A "compressor replacement" on its own often does not fix it: if the air spring keeps leaking, the new pump fails soon too. Air suspension is not fitted to every version, so the equipment list has to be checked separately.

The repair starts with finding the leak (soapy water, ride height sensor, valve block), not with replacing parts blind.

above 100,000 km

What to check

Look at the car cold, after standing at least one night: does the back sit lower than the nose, or does one rear corner sink
Listen to the compressor after startup: how long it runs, and whether the back comes up
Measure the arch height at all four corners: a difference means a sensor or a spring fault

3 more steps in the write-up

ZF 8HP automatic: mechatronics unit and connector sleeve leak

expensive

The ZF eight speed automatic (BMW Steptronic 8HP family) has two faults, and you can feel both.

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The first is the mechatronics unit: the valve body and the control electronics in one. If the solenoids or the pressure regulation weaken, the gearbox jerks, the D/R engagement is delayed, it logs a gear ratio fault code, and finally drops into limp mode (often staying in 2nd or 3rd).

The second, and often misdiagnosed, is the connector sleeve of the mechatronics unit: the O-ring of the plastic sleeve ages, and ATF leaks from the side of the housing, exactly where the wiring harness enters. This is easy to mistake for a rear crankshaft seal. The trail starts from the driver's side of the housing, not from the clutch side.

On cars built in 2023 there was also a separate safety recall for a welding fault in the mechatronics unit. That is not the same as the wear related sleeve and the valves.

Check the fluid level, the area around the sleeve and the fault codes first; do not accept a "full gearbox replacement" quote straight away.

above 120,000 km

What to check

On the test drive watch for delayed D/R engagement, a jerk when shifting, and limp mode (a stuck gear)
Look at the driver's side of the gearbox housing where the wiring harness enters: an ATF trail from the sleeve is suspect
Do not confuse it with a rear crankshaft seal leak: the direction of the trail decides

3 more steps in the write-up

Powered tailgate: breaking wiring at the hinge, spindle drive

expensive

The automatic tailgate (an option) is covered by a maker service bulletin on the E70: the wiring harness around the hinge wears through, the spindle drive fails, the lock sticks or the connectors corrode. The symptom: the tailgate stops halfway, moves in one direction only, only clicks when you press the button, or the lower part of the split tailgate does not close fully.

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The fault is often not the "expensive motor" but the wiring fraying at the hinge. And that can only be found with the trim off. If the seller says "the spindle has already been replaced" but the wiring is damaged, the fault will come back.

This applies only to versions with the powered tailgate.

What to check

Open and close the powered tailgate five times: from the key, the interior button and the button in the boot
Watch whether it stops halfway, reverses, or only clicks at the lock
On a split tailgate, try the closing of the lower part separately: there should be no gap left

2 more steps in the write-up

cheap repair1

Plastic charge pipe: it goes brittle and cracks at the throttle body

cheap repair

The maker builds the charge pipe out of plastic, and the coupler at the throttle body is the critical point. The material goes brittle from heat cycles, from boost pressure and from the heat of the engine bay, and then it cracks. Three things coincide here: the moulded coupler carries both pressure and movement, the vibration of the engine arrives here through the throttle body, and the spot gets continuous heat load. The crack starts on the inner radius of the coupler. The symptom is a loss of pressure under load: the engine pulls cleanly at part throttle but flattens out at full throttle, and a hissing noise is audible from the engine bay at the same time. A yellow drivetrain warning comes with it, which often disappears after a restart, and sometimes a brief limp mode. One thing is worth knowing: a clean fault memory does not rule the crack out. The pipe has no sensor of its own, so the control unit can only log a boost pressure fault, and the leak is intermittent, appearing only under load. At a viewing two things are visible without tools. On the inner radius of the coupler the hairline crack sometimes comes with dark staining, because the oil mist in the boost air escapes through it. For the same reason a greasy, dark ring can appear at the joint of the coupler. The crack is reported above 80 000 kilometres, and replacing the pipe costs between 100 and 400 euros, because the part itself is not expensive. The most common misdiagnosis against that is replacing the turbocharger, which costs an order of magnitude more, and a pressure test protects against it. The factory repair is the same plastic part, which can crack again at a similar mileage; replaced with an aluminium pipe this failure mode disappears, and the driveability does not change.

above 80,000 km100–400 EUR

What to check

Look at the inner radius of the coupler at the throttle body: the hairline crack sometimes comes with dark staining
Look for a greasy, dark ring at the joint of the coupler
On a motorway slip road at full throttle watch for the loss of pressure and the hissing noise

2 more steps in the write-up

Official recall10 recallsShow

The manufacturer fixes these for free at a franchised dealer. Ask with the VIN whether it was done.

Most recent: 29 July 2021

21V586000FUEL SYSTEM, DIESEL:DELIVERY:FUEL PUMPFUEL SYSTEM, DIESEL:DELIVERY:FUEL PUMP29 July 2021 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2014-2018 328d, 328d xDrive, X5 xDrive35d, 2014-2016 535d, 535d xDrive, 2015 740Ld xDrive, and 2015-2017 X3 xDrive28d vehicles. The high-pressure fuel pump may fail.

Risk: Fuel pump failure can cause an engine stall while driving, increasing the risk of a crash.

Remedy: Dealers will replace the high-pressure fuel pump, free of charge. Owner notification letters were mailed on January 14, 2022. Owners may contact BMW customer service at 1-800-525-7417.

The authority's notice

18V652000EQUIPMENT:ELECTRICALEQUIPMENT:ELECTRICAL20 September 2018 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2018 BMW 330e iPerformance, i3 Rex, i3 Sport Rex, X5 xDrive40e, i3 BEV, i3 Sport BEV and 2019 i8 and i8 Roadster vehicles and 2018-2019 530e iPerformance, 530e xDrive iPerformance and 740Le xDrive iPerformance vehicles. Capacitors within the TurboCord Portable Chargers may fail, possibly resulting in a shock hazard or a fire.

Risk: An electrical shock or a fire can increase the risk of injury or death.

Remedy: BMW will notify owners, and dealers will inspect the charging cable, and replace it if necessary, free of charge. The recall began February 22, 2019. Owners may contact BMW customer service at 1-800-525-7417.

The authority's notice

A12/00068/19Safety recallInjuriesno date · EU Safety Gate

The press-in force of the counterbalance shaft’s bearing shells may not have met the specifications, which could cause the counterbalance shaft to become loose. As a result, the engine could be damaged and locked in motion, increasing the risk of an accident.