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Volkswagen Touran 1.6 16V FSI Athene common faults.

2003–2006, MPV, petrol, 115 HP.

The fault list covers: BAG, BLF, BLP engine.

What you save stays on this device only. My saves

5 fault write-ups. All are important. No recall on the list.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

5 important faults

The high pressure fuel pump is driven by the camshaft through a cam follower. The early version got a flat follower (the `BAG` is the most affected), and it can wear through from as little as 60,000 km; if it holes, the camshaft lobe is damaged too, and the repair jumps to many times the cost. The later `BLF` got a roller follower, where it is rarer. Symptoms are hesitation, loss of power, hard starting, and a low fuel pressure fault code.

What to check

  • Ask whether the cam follower has ever been inspected: this is a routine check, and many people skip it
  • When cold, watch whether it cranks longer than usual
  • With a code reader look for fuel pressure faults
1 more steps in the write-up

With direct injection the fuel does not wash the intake valves: the petrol goes into the cylinder, not behind the valve. The oil mist and soot arriving through the EGR and the crankcase ventilation therefore build up on the valve stem and head, and from 80,000 to 100,000 km they restrict the flow. Symptoms are hesitation, loss of power, a rough cold start and misfire. It is not a part failure: it is a consequence of the design, and therefore it comes back. Cleaning (walnut or dry ice blasting) helps for a few tens of thousands of kilometres.

What to check

  • After a cold start watch the idle: rough running and shaking point to coked valves
  • Under load at low revs watch for hesitation
  • With a code reader look for per cylinder misfire (P0300 to P0304)
1 more steps in the write-up

The ABS control unit fails. First the ABS and ESP lights come on intermittently, then they stay on, and the stability control drops out. The fault typically appears with code `01435`: that points at the controller of the hydraulic brake unit. The unit can often be refurbished, because the fault is in the soldering. A new controller is not always needed.

What to check

  • After startup watch whether the ABS and ESP lights go out within a few seconds
  • Query the brake system with a code reader and look for code 01435
  • On the test drive brake on an uneven road: the ABS working is audible and felt through the pedal
1 more steps in the write-up

The first series Touran fails the roadworthiness test for rust more often than average, and the reports single out the tailgate. The corrosion starts along the edge and the seams, initially only as blistering paint. Added to that, oil leaks are above average on every model year and engine version, which contaminates the metal from below.

What to check

  • Open the tailgate and go along the edge all around, including the bottom
  • Feel the paint along the trim line: blistering means rust underneath
  • Have the car lifted and look at the sill and the inner lip of the wheel arches
2 more steps in the write-up

The rubber seals of the rear doors age and become porous, and the sunroof drains block up. The water gets into the rear footwell and the side wall of the boot; it stays under the carpet, so it goes unnoticed for a long time. The rear is full of electronics and trim, and the connectors corrode.

What to check

  • Lift the rear carpet and the boot floor, and feel the foam
  • Run your finger along the rubber seals of the rear doors: hard, cracked rubber is porous
  • On a car with a sunroof, pour water into the corners of the roof and see where it drains underneath
2 more steps in the write-up

Checklist

Volkswagen Touran 1.6 16V FSI Athene

First what you would check on any car. Then the faults of this model.

Before you buy

Checklist

The printed sheet starts with what you would check on any car. What you tick stays on this device only.

On every car

Ask the owner

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Engine and transmission

3 engines · 0 transmissions

BAG · 1.6 FSI

85 kW (116 HP) · petrol

We built the code from the model and the gear count. The factory sheet does not state it. More than one engine code is possible. The fault list shows the faults of each.

Variant data

What is in this version

Factory data

Trim
Athene
Body
MPV
Fuel
petrol
Transmission
automatic
Engine size
1598 cc
Power
85 kW (116 HP)
Drive
FWD
Production
2003–2006

Factory service interval

The manufacturer specifies this for this version. Of the mileage and the time, the one that comes first is the one that counts.

  • Air filter

    • 60,000 km or 4 years
  • Cabin (pollen) filter

    • 30,000 km or 2 years
  • Engine oil and oil filter

    • LongLife30,000 km or 2 years(valid only with LongLife-approved oil)
    • 15,000 km or 1 year
  • Brake fluid change

    • first: 3 years, then 2 years(first change at 3 years, then every two years)
  • Coolant (antifreeze) change

    • first: 193,000 km or 10 years, then 97,000 km or 5 years(G13 / G12++: first change at 120,000 miles or 10 years, then every 60,000 miles or 5 years)
  • Spark plugs, petrol

    • 60,000 km or 6 years

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms