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BMW Z4 Z4 Roadster sDrive35i common faults.

2009–2013, convertible, petrol, 306 HP.

The fault list covers: N54B30 engine, ZF6HP-BMW, ZF8HP transmission.

What you save stays on this device only. My saves

9 fault write-ups. 8 important. 6 recalls.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

8 important faults

critical1

Electric water pump: silent failure, immediate overheating

critical

In these engines the water pump is not belt driven but has its own electric motor. It gains on fuel consumption, but it opens a new failure path: the pump or its electronics often simply stops with no warning. Measured in the official complaints, the typical mileage is 161,000 km (a tenth of the complaints already at 81,000, a tenth only above 257,000 km). So the common wisdom of "around 100,000 km" is early: most of the failures happen between 130,000 and 250,000 km.

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With a belt driven pump the flow weakens gradually, here the circulation stops in an instant. In urban traffic the temperature crosses the limit within minutes, the cylinder head distorts, and the repair is an engine rebuild.

Replacing a still good pump at around 120,000 to 150,000 km costs less than repairing an overheated engine. If the replacement is already in the service book, the pump has already been changed.

between 81,000 and 257,000 km

What to check

  • Watch the coolant temperature gauge after startup: it should settle evenly, not jump around
  • Standing still with a warm engine, listen for whether the cooling fan and the pump are working
  • Ask for a fault code read: codes pointing at coolant flow belong here
2 more steps in the write-up

expensive7

Oil filter housing gasket: oil leak onto the belt and the alternator

expensive

A rubber gasket seals the oil filter housing to the block. The gasket hardens over the years, and oil leaks from under the housing. The oil drips onto the drive belt and the alternator.

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Three things can happen. The oil stretches the belt and it can jump off (on a single belt engine that means an instant loss of the water pump and the alternator); oil getting into the alternator destroys the windings; and oil reaching the hot exhaust smokes and gives a burnt smell, and the official complaints do include burning smells and smoke.

The leak is visible: five minutes on a lift settles it. The gasket itself is a cheap part; the labour, the ruined belt and the alternator take the money.

between 64,000 and 246,000 kmreported complaints only

What to check

  • On a lift look at the block surface around the oil filter housing: a wet, oily or oily dusty film
  • Look at the drive belt: an oily, cracked, stretched belt is the consequence of the leak
  • Look at the alternator housing from below: an oil trail indicates damage reaching the windings
2 more steps in the write-up

VANOS solenoid valve: a clogging filter screen and late camshaft adjustment

expensive

VANOS adjusts the position of the camshaft with the pressure of the engine oil, and a solenoid valve metres that pressure. The valve sits in the oil circuit, and a fine filter screen protects the spool inside it from larger particles. That screen clogs with carbon and deposits: less oil flows through, and VANOS then adjusts late or does not move at all. The symptoms are a rough idle, rough running, a lack of torque at low revs and higher fuel consumption, because the valve timing is off. A short metallic clacking can also come on a cold start and goes quiet after 10 to 20 seconds. The engine warning light comes on with a camshaft fault code, and depending on the severity the engine control unit switches to limp mode. The fault code narrows down the cause. P0010 and P0013 typically mean the solenoid valve itself, that is a circuit fault or reduced oil flow through the clogged screen. P0011 and P0014 point more to a mechanical cause: a stretched timing chain or a worn adjuster. P0012 and P0015 report late camshaft control, whose common cause is slow pressure build-up at the adjuster, so again the dirty valve. The valve itself is a small part, between 50 and 120 euro, and with a clean screen cleaning is often enough; replacing the whole adjuster, by contrast, is a four-figure job. The reported repairs ran between 80 and 1,200 euro, depending on whether cleaning is enough and how many valves are affected. The main cause of the screen clogging is a stretched oil change interval and carbon-laden oil.

between 70,000 and 120,000 km80–1,200 EUR

What to check

  • Read the fault memory and note the exact code: P0010 and P0013 point to the valve
  • If P0011 or P0014 is stored, the timing chain has to be checked as well
  • Start the engine cold and listen for metallic clacking in the first 10 to 20 seconds
2 more steps in the write-up

Crankcase ventilation (CCV) in the valve cover: oil consumption, rough running

expensive

The crankcase ventilation leads the gas that forms in the crankcase back to the intake and separates the oil out of it on the way. If the system clogs or the membrane tears, the pressure cannot get away: it finds a way out past the seals, or it pushes the oil through the piston rings. This is where the oil consumption comes from, and the oil that appears around the valve cover gasket. In the other direction a faulty breather takes unmetered air into the intake, and that is what makes the idle rough, the throttle response hesitant and the running coarse. Starting also gets harder, and in an extreme case the engine stalls at idle. Two characteristic signs help: weak or absent suction at the oil filler with the engine running, and noticeably rough running around 3,000 rpm. The hose at the rear of the valve cover can also let oil out. The sound insulation then soaks itself with oil, and oil gets everywhere in the engine bay. On the six-cylinder engines the breather is built into the valve cover, so the repair is replacing the cover or the whole oil separator together with the hoses, between 80 and 900 euro.

between 80,000 and 150,000 km80–900 EUR

What to check

  • With the engine running unscrew the oil filler cap: weak or absent suction is a sign
  • Look around the valve cover and at the rear of the engine bay for oil traces
  • Watch the idle, and the rough running around 3,000 rpm
2 more steps in the write-up

ZF 6HP automatic: mechatronics connector sealing sleeve leaks

expensive

In the ZF six speed automatic (BMW codes GA6HP19Z / GA6HP26Z) the electrical connector of the valve body control leaves the gearbox housing through a plastic sleeve. That sleeve and its seals age, and they let oil through.

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The symptom is irregular shifting, a gear slipping at higher revs, limp mode, a drivetrain fault code and a message on the display. The cause is the same in each case: the leak drops the hydraulic pressure, and the valve body cannot close the clutches with enough force.

The sleeve can be replaced without removing the gearbox, you only have to drop the oil pan. If it leaks for a long time, the slipping clutch and the overheating pump take the inside of the gearbox with them, and from then on it is a rebuild. The factory calls the oil a lifetime fill, but in practice the sleeve wears out around 60,000 to 70,000 miles, roughly 100,000 to 115,000 km.

between 100,000 and 200,000 km

What to check

  • On a lift look at the right side of the gearbox housing, above the oil pan: a wet, oily connector is the characteristic picture
  • On the test drive watch the shifts cold and warm: jerking, delay, slipping at higher revs
  • Ask for a fault code read from the gearbox controller: gear ratio fault, pressure regulation
2 more steps in the write-up

N54 / N55: high pressure fuel pump

expensive

This is the most common N54 fault, and it affects early N55 engines too. The pump is a two part design: fuel goes into one half and lubricating oil into the other, and the sealing ring separating them ages over time. That is what drops the pressure.

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The very first symptom is a long crank: the engine does not catch straight away but turns over for several seconds. Later you get a rough idle, misfire, loss of power, and finally limp mode, which can reach you at the side of the road.

The fault code is typically P0087 or P0089. If the control unit also returns a camshaft timing code (P0011, P0012), that is often not a separate fault but a consequence of the pressure drop: it is worth ruling the pump out first.

The 2007 to 2009 cars are the worst; the maker revised the design after that.

The N53 (the lean burn six cylinder sold in Europe) got the same pump. Faults were reported on it. It is not known whether they are as frequent as on the N54, because the N53 was not sold in the USA and there is no official complaint data on it.

between 114,000 and 256,000 km

What to check

  • Cold start: the engine must catch straight away. Several seconds of cranking is the first sign
  • Restart it once or twice when warm too, and watch for the same thing
  • Load the engine on the test drive: jerking, loss of power and limp mode are suspect
2 more steps in the write-up

ZF 8HP automatic: mechatronics unit and connector sleeve leak

expensive

The ZF eight speed automatic (BMW Steptronic 8HP family) has two faults, and you can feel both.

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The first is the mechatronics unit: the valve body and the control electronics in one. If the solenoids or the pressure regulation weaken, the gearbox jerks, the D/R engagement is delayed, it logs a gear ratio fault code, and finally drops into limp mode (often staying in 2nd or 3rd).

The second, and often misdiagnosed, is the connector sleeve of the mechatronics unit: the O-ring of the plastic sleeve ages, and ATF leaks from the side of the housing, exactly where the wiring harness enters. This is easy to mistake for a rear crankshaft seal. The trail starts from the driver's side of the housing, not from the clutch side.

On cars built in 2023 there was also a separate safety recall for a welding fault in the mechatronics unit. That is not the same as the wear related sleeve and the valves.

Check the fluid level, the area around the sleeve and the fault codes first; do not accept a "full gearbox replacement" quote straight away.

above 120,000 km

What to check

  • On the test drive watch for delayed D/R engagement, a jerk when shifting, and limp mode (a stuck gear)
  • Look at the driver's side of the gearbox housing where the wiring harness enters: an ATF trail from the sleeve is suspect
  • Do not confuse it with a rear crankshaft seal leak: the direction of the trail decides
3 more steps in the write-up

Wastegate rattle: the bushing wears out, and a repair kit fixes it

expensive

The boost control valve of the turbos, the wastegate, wears out, and the rattle can come from two places: either the flapper knocks against the sealing face, or the shaft is loose in its bushing. The noise is most audible at idle and at light load.

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As the wear grows the assembly gets looser and looser, and the valve either does not close properly at spool-up or sticks open. Boost then falls away, the engine loses power and can go into limp mode. In community reports the 30FF underboost code goes with this.

The repair is not necessarily a turbo replacement, and that is the point. A repair kit is available, for both turbos at once: a stainless bushing, flapper, wastegate arm, rod end and retaining clip. The diameter of the bushing goes up from 11.5 millimetres to 12.6. The kit costs 95 dollars, but the turbos have to come off, the new assemblies have to be pressed into the turbo housing and then welded. That is work for a specialist, but it can be done in a day.

One thing is worth knowing at a viewing: adjusting the nut of the actuator arm can reduce the rattle temporarily. A quiet engine on its own therefore proves nothing.

What to check

  • Listen to the turbos at idle and at light load: a rattle points to the wastegate
  • Do not take quiet as proof: adjusting the actuator arm can reduce the noise temporarily
  • Accelerate hard: a drop in boost and limp mode point to the same place
3 more steps in the write-up

cheap repair1

Plastic charge pipe: it goes brittle and cracks at the throttle body

cheap repair

The maker builds the charge pipe out of plastic, and the coupler at the throttle body is the critical point. The material goes brittle from heat cycles, from boost pressure and from the heat of the engine bay, and then it cracks. Three things coincide here: the moulded coupler carries both pressure and movement, the vibration of the engine arrives here through the throttle body, and the spot gets continuous heat load. The crack starts on the inner radius of the coupler. The symptom is a loss of pressure under load: the engine pulls cleanly at part throttle but flattens out at full throttle, and a hissing noise is audible from the engine bay at the same time. A yellow drivetrain warning comes with it, which often disappears after a restart, and sometimes a brief limp mode. One thing is worth knowing: a clean fault memory does not rule the crack out. The pipe has no sensor of its own, so the control unit can only log a boost pressure fault, and the leak is intermittent, appearing only under load. At a viewing two things are visible without tools. On the inner radius of the coupler the hairline crack sometimes comes with dark staining, because the oil mist in the boost air escapes through it. For the same reason a greasy, dark ring can appear at the joint of the coupler. The crack is reported above 80 000 kilometres, and replacing the pipe costs between 100 and 400 euros, because the part itself is not expensive. The most common misdiagnosis against that is replacing the turbocharger, which costs an order of magnitude more, and a pressure test protects against it. The factory repair is the same plastic part, which can crack again at a similar mileage; replaced with an aluminium pipe this failure mode disappears, and the driveability does not change.

above 80,000 km100–400 EUR

What to check

  • Look at the inner radius of the coupler at the throttle body: the hairline crack sometimes comes with dark staining
  • Look for a greasy, dark ring at the joint of the coupler
  • On a motorway slip road at full throttle watch for the loss of pressure and the hissing noise
2 more steps in the write-up

Checklist

BMW Z4 Z4 Roadster sDrive35i

First what you would check on any car. Then the faults of this model.

Before you buy

Checklist

The printed sheet starts with what you would check on any car. What you tick stays on this device only.

On every car

Ask the owner

Faults of this model

vinkodex.com · Before you buy it, see what can go wrong.

Official recall6 recallsShow

The manufacturer fixes these for free at a franchised dealer. Ask with the VIN whether it was done.

Most recent: 20 October 2023

23V707000ENGINE AND ENGINE COOLING:ENGINEENGINE AND ENGINE COOLING:ENGINE20 October 2023 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2010-2012 1 Series Coupe, 1 Series Convertible, 3 Series Sedan, 3 Series Convertible, 2010-2011 3 Series Sportswagon, 3 Series Coupe, 5 Series Sedan, X3 xDrive 28i, X3 xDrive 30i, X5 xDrive30i, and Z4 sDrive30i vehicles. The aluminum bolts that secure the housing for the variable camshaft timing adjustment (VANOS) unit can loosen over time and possibly break.

Risk: Loose or broken VANOS unit bolts can result in an engine stall, increasing the risk of a crash.

Remedy: Dealers will replace the four VANOS bolts, free of charge. Interim letters notifying owners of the safety risk are expected to be mailed December 18, 2023. Owner notification letters were mailed June 19, 2024. Owners may contact BMW customer service at 1-800-525-7417.

The authority's notice

22V119000ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)2 March 2022 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2008-2013 1 Series Coupe (128i); 2007-2013 3 Series Coupe (328i, 328xi, 328i xDrive); 2007-2010 X3 SAV (X3 3.0si, X3 xDrive30i); 2008-2013 1 Series Convertible (128i); 2006-2011 3 Series Sedan (325i, 325xi, 328i, 328xi, 328i xDrive, 330i, 330xi); 2006-2012 3 Series Wagon (328i, 328i xDrive); 2007-2013 3 Series Convertible (328i); 2006-2010 5 Series Sedan (525i, 525xi, 528i, 528xi, 530i, 530xi); 2006-2007 5 Series Wagon (530xi); 2007-2010 X5 SAV (X5 3.0si, X5 xDrive30i); 2006-2008 Z4 Coupe (Z4 3.0si); and 2006-2011 Z4 Roadster (Z4 3.0i, Z4 3.0si, Z4 sDrive30i) vehicles. The heater for the positive crankcase ventilation (PCV) valve may short circuit.

Risk: An electrical short can cause the PCV valve heater to overheat, increasing the risk of a fire while driving or, soon after driving when parked.

Remedy: This recall supersedes and expands previous NHTSA recalls 17V-683 and 19V-273. Dealers will install an electrical wiring harness with fuse protection for the PCV Valve heater in potentially affected vehicles, free of charge. This recall supersedes and expands previous NHTSA recalls 17V-683 and 19V-273. Vehicles previously repaired under the prior recalls will need to come back for the new recall remedy. The remedy is currently being developed. Interim owner notification letters informing owners of the safety risk were mailed on April 1, 2022. Owner notification letters were mailed on July 22, 2022. Owners may contact BMW customer service at 1-800-525-7417.

The authority's notice

17V683000ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:CRANKCASE (PCV)30 October 2017 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2008-2011 128i and 2007-2011 328i, 328xi, 328i xDrive, 525i, 525xi, 528i, 528xi, 530i, 530xi, X3 3.0si, X3 xDrive30i, X5 xDrive30i, Z4 3.0i, Z4 3.0si and Z4 sDrive30i vehicles. The heater for the positive crankcase ventilation (PCV) valve may short circuit.

Risk: An electrical short can cause the parts within the PCV valve to melt, increasing the risk of a fire, even when the vehicle is not in use.

Remedy: BMW will notify owners, and dealers will replace the PCV valve heater, free of charge. Interim letters were mailed on November 27, 2017. Owners will receive a second notification by the end of October 2018. Owners may contact BMW customer service at 1-800-525-7417.

The authority's notice

14V176000ENGINE AND ENGINE COOLING:ENGINEENGINE AND ENGINE COOLING:ENGINE10 April 2014 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain model year 2010-2011 128i Coupe, 128i Convertible, 328i Sedan, 328i xDrive Sedan, 328i Coupe, 328i Convertible, 328i Sports Wagon and Z4 sDrive 30i, 2011-2012 135i Coupe, 135i Convertible, 335i Sedan, X5 xDrive 35i, and X6 xDrive 35i, 2011 335i xDrive Sedan, 335i Coupe, 335i Convertible, 528i Sedan, 535i Sedan, 535i xDrive Sedan, X3 xDrive 28i, and X3 xDrive 35i, 2010 X3 xDrive 30i, and X5 xDrive 30i, 2012 640i Coupe, and 640i Convertible and 2010-2012 535i Gran Turismo vehicles. In the affected vehicles, the bolts that secure the housing for the variable camshaft timing adjustment (VANOS) unit can loosen over time and may possibly break.

Risk: If the bolts loosen or break the engine may have reduced power or stall. An engine stall increases the risk of a crash.

Remedy: BMW will notify owners, and dealers will replace the four VANOS housing bolts for both VANOS units (intake and exhaust), free of charge. In addition, owners of approximately 170,172 model year 2010-2012 BMW vehicles equipped with inline 6 cylinder engines not covered by this recall, will receive an extended warranty to address this condition. The recall began on September 24, 2014. Owners may contact BMW at 1-800-525-7417.

The authority's notice

13V044000ELECTRICAL SYSTEMELECTRICAL SYSTEM7 February 2013 · NHTSA (USA)

BMW is recalling certain model year 2008-2012 1-Series coupes and convertibles manufactured December 2007 through September 2011; and 2007-2011 3-Series coupes and convertibles manufactured March 2007 through October 2011; 2007-2011 3-Series sedans manufactured March 2007 through October 2011; 2007-2011 3-Series sports wagons manufactured March 2007 through June 2011; and 2009-2011 Z4 vehicles manufactured March 2009 through June 2011. In February 2013, BMW recalled 504,545 vehicles. In July 2013, BMW informed the agency that it was adding 1-Series, 3-Series, and Z4 vehicles, representing an additional 12,094 vehicles. The total number of vehicles being recalled is now 516,791. The connector for the positive battery cable connector and the corresponding terminal on the fuse box may degrade over time. Over time, the high current flow and heat from electrical resistance may lead to a breakage of the connection, and a loss of electrical power to the vehicle.

Risk: If there is a loss of electrical power to the vehicle, the vehicle may unexpectedly stall, increasing the risk of a crash.

Remedy: BMW will notify owners, and dealers will replace the positive battery cable connector and secure it with an improved method, free of charge. The recall began on March 13, 2013. Owners may call BMW at 1-800-525-7417 or email BMW at CustomerRelations@bmwusa.com.

The authority's notice

A12/0202/17Safety recallInjuriesno date · EU Safety Gate

The universal joint of the drive shaft might break, causing a sudden loss of propulsion.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: Unknown

The authority's notice

Engine and transmission

1 engines · 2 transmissions

N54B30

225–250 kW (306–340 HP) · petrol

ZF6HP-BMW · 6-speed automatic, longitudinal (ZF 6HP19/21, BMW GA6HP)

automatic · 6 speed

Torque limit450 Nm
MakerZF

We built the code from the model and the gear count. The factory sheet does not state it. More than one transmission is possible. 6 gears = ZF6HP-BMW, 8 gears = ZF8HP.

Variant data

What is in this version

Factory data

Trim
Z4 Roadster sDrive35i
Body
convertible
Fuel
petrol
Transmission
automatic
Engine size
2979 cc
Power
225 kW (306 HP)
Drive
RWD
Production
2009–2013

Factory service interval

The manufacturer specifies this for this version. Of the mileage and the time, the one that comes first is the one that counts.

  • Air filter

    • 60,000 km or 4 years

  • Cabin (pollen) filter

    • 30,000 km or 2 years

  • Brake fluid change

    • first: 3 years, then 2 years(first change at 3 years, then every two years)

  • Engine oil and oil filter (BMW condition-based service)

    • LongLife25,000 km or 2 years

  • Automatic gearbox oil (ZF 8HP / 6HP)

    • 160,000 km

  • Spark plugs, petrol

    • 60,000 km or 6 years
All E89 versions

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms