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BMW Z4 Z4 Roadster M40i common faults.

2019–2022, convertible, petrol, 340 HP.

The fault list covers: B58B30 engine, ZF8HP transmission.

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6 fault write-ups. 5 important. 9 recalls.

If you know the year, pick it. Faults for other years drop out of the list.

Before you buy

Known faults

5 important faults

critical1

Electric water pump: silent failure, immediate overheating

critical

In these engines the water pump is not belt driven but has its own electric motor. It gains on fuel consumption, but it opens a new failure path: the pump or its electronics often simply stops with no warning. Measured in the official complaints, the typical mileage is 161,000 km (a tenth of the complaints already at 81,000, a tenth only above 257,000 km). So the common wisdom of "around 100,000 km" is early: most of the failures happen between 130,000 and 250,000 km.

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With a belt driven pump the flow weakens gradually, here the circulation stops in an instant. In urban traffic the temperature crosses the limit within minutes, the cylinder head distorts, and the repair is an engine rebuild.

Replacing a still good pump at around 120,000 to 150,000 km costs less than repairing an overheated engine. If the replacement is already in the service book, the pump has already been changed.

between 81,000 and 257,000 km

What to check

  • Watch the coolant temperature gauge after startup: it should settle evenly, not jump around
  • Standing still with a warm engine, listen for whether the cooling fan and the pump are working
  • Ask for a fault code read: codes pointing at coolant flow belong here
2 more steps in the write-up

expensive4

Oil filter housing gasket: oil leak onto the belt and the alternator

expensive

A rubber gasket seals the oil filter housing to the block. The gasket hardens over the years, and oil leaks from under the housing. The oil drips onto the drive belt and the alternator.

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Three things can happen. The oil stretches the belt and it can jump off (on a single belt engine that means an instant loss of the water pump and the alternator); oil getting into the alternator destroys the windings; and oil reaching the hot exhaust smokes and gives a burnt smell, and the official complaints do include burning smells and smoke.

The leak is visible: five minutes on a lift settles it. The gasket itself is a cheap part; the labour, the ruined belt and the alternator take the money.

between 64,000 and 246,000 kmreported complaints only

What to check

  • On a lift look at the block surface around the oil filter housing: a wet, oily or oily dusty film
  • Look at the drive belt: an oily, cracked, stretched belt is the consequence of the leak
  • Look at the alternator housing from below: an oil trail indicates damage reaching the windings
2 more steps in the write-up

VANOS solenoid valve: a clogging filter screen and late camshaft adjustment

expensive

VANOS adjusts the position of the camshaft with the pressure of the engine oil, and a solenoid valve metres that pressure. The valve sits in the oil circuit, and a fine filter screen protects the spool inside it from larger particles. That screen clogs with carbon and deposits: less oil flows through, and VANOS then adjusts late or does not move at all. The symptoms are a rough idle, rough running, a lack of torque at low revs and higher fuel consumption, because the valve timing is off. A short metallic clacking can also come on a cold start and goes quiet after 10 to 20 seconds. The engine warning light comes on with a camshaft fault code, and depending on the severity the engine control unit switches to limp mode. The fault code narrows down the cause. P0010 and P0013 typically mean the solenoid valve itself, that is a circuit fault or reduced oil flow through the clogged screen. P0011 and P0014 point more to a mechanical cause: a stretched timing chain or a worn adjuster. P0012 and P0015 report late camshaft control, whose common cause is slow pressure build-up at the adjuster, so again the dirty valve. The valve itself is a small part, between 50 and 120 euro, and with a clean screen cleaning is often enough; replacing the whole adjuster, by contrast, is a four-figure job. The reported repairs ran between 80 and 1,200 euro, depending on whether cleaning is enough and how many valves are affected. The main cause of the screen clogging is a stretched oil change interval and carbon-laden oil.

between 70,000 and 120,000 km80–1,200 EUR

What to check

  • Read the fault memory and note the exact code: P0010 and P0013 point to the valve
  • If P0011 or P0014 is stored, the timing chain has to be checked as well
  • Start the engine cold and listen for metallic clacking in the first 10 to 20 seconds
2 more steps in the write-up

Crankcase ventilation (CCV) in the valve cover: oil consumption, rough running

expensive

The crankcase ventilation leads the gas that forms in the crankcase back to the intake and separates the oil out of it on the way. If the system clogs or the membrane tears, the pressure cannot get away: it finds a way out past the seals, or it pushes the oil through the piston rings. This is where the oil consumption comes from, and the oil that appears around the valve cover gasket. In the other direction a faulty breather takes unmetered air into the intake, and that is what makes the idle rough, the throttle response hesitant and the running coarse. Starting also gets harder, and in an extreme case the engine stalls at idle. Two characteristic signs help: weak or absent suction at the oil filler with the engine running, and noticeably rough running around 3,000 rpm. The hose at the rear of the valve cover can also let oil out. The sound insulation then soaks itself with oil, and oil gets everywhere in the engine bay. On the six-cylinder engines the breather is built into the valve cover, so the repair is replacing the cover or the whole oil separator together with the hoses, between 80 and 900 euro.

between 80,000 and 150,000 km80–900 EUR

What to check

  • With the engine running unscrew the oil filler cap: weak or absent suction is a sign
  • Look around the valve cover and at the rear of the engine bay for oil traces
  • Watch the idle, and the rough running around 3,000 rpm
2 more steps in the write-up

ZF 8HP automatic: mechatronics unit and connector sleeve leak

expensive

The ZF eight speed automatic (BMW Steptronic 8HP family) has two faults, and you can feel both.

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The first is the mechatronics unit: the valve body and the control electronics in one. If the solenoids or the pressure regulation weaken, the gearbox jerks, the D/R engagement is delayed, it logs a gear ratio fault code, and finally drops into limp mode (often staying in 2nd or 3rd).

The second, and often misdiagnosed, is the connector sleeve of the mechatronics unit: the O-ring of the plastic sleeve ages, and ATF leaks from the side of the housing, exactly where the wiring harness enters. This is easy to mistake for a rear crankshaft seal. The trail starts from the driver's side of the housing, not from the clutch side.

On cars built in 2023 there was also a separate safety recall for a welding fault in the mechatronics unit. That is not the same as the wear related sleeve and the valves.

Check the fluid level, the area around the sleeve and the fault codes first; do not accept a "full gearbox replacement" quote straight away.

above 120,000 km

What to check

  • On the test drive watch for delayed D/R engagement, a jerk when shifting, and limp mode (a stuck gear)
  • Look at the driver's side of the gearbox housing where the wiring harness enters: an ATF trail from the sleeve is suspect
  • Do not confuse it with a rear crankshaft seal leak: the direction of the trail decides
3 more steps in the write-up

cheap repair1

Plastic charge pipe: it goes brittle and cracks at the throttle body

cheap repair

The maker builds the charge pipe out of plastic, and the coupler at the throttle body is the critical point. The material goes brittle from heat cycles, from boost pressure and from the heat of the engine bay, and then it cracks. Three things coincide here: the moulded coupler carries both pressure and movement, the vibration of the engine arrives here through the throttle body, and the spot gets continuous heat load. The crack starts on the inner radius of the coupler. The symptom is a loss of pressure under load: the engine pulls cleanly at part throttle but flattens out at full throttle, and a hissing noise is audible from the engine bay at the same time. A yellow drivetrain warning comes with it, which often disappears after a restart, and sometimes a brief limp mode. One thing is worth knowing: a clean fault memory does not rule the crack out. The pipe has no sensor of its own, so the control unit can only log a boost pressure fault, and the leak is intermittent, appearing only under load. At a viewing two things are visible without tools. On the inner radius of the coupler the hairline crack sometimes comes with dark staining, because the oil mist in the boost air escapes through it. For the same reason a greasy, dark ring can appear at the joint of the coupler. The crack is reported above 80 000 kilometres, and replacing the pipe costs between 100 and 400 euros, because the part itself is not expensive. The most common misdiagnosis against that is replacing the turbocharger, which costs an order of magnitude more, and a pressure test protects against it. The factory repair is the same plastic part, which can crack again at a similar mileage; replaced with an aluminium pipe this failure mode disappears, and the driveability does not change.

above 80,000 km100–400 EUR

What to check

  • Look at the inner radius of the coupler at the throttle body: the hairline crack sometimes comes with dark staining
  • Look for a greasy, dark ring at the joint of the coupler
  • On a motorway slip road at full throttle watch for the loss of pressure and the hissing noise
2 more steps in the write-up

Checklist

BMW Z4 Z4 Roadster M40i

First what you would check on any car. Then the faults of this model.

Before you buy

Checklist

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On every car

Ask the owner

Faults of this model

vinkodex.com · Before you buy it, see what can go wrong.

Official recall9 recallsShow

The manufacturer fixes these for free at a franchised dealer. Ask with the VIN whether it was done.

Most recent: 7 July 2026

SR/02180/26Safety recallFire7 July 2026 · EU Safety Gate

The RSW22 starter with reinforced water tightness (RWT) may experience increased abrasion of the magnetic contact, causing deposits to build up at the lowest point inside the relay. These deposits may increase relay contact resistance, leading to starting failures or short circuits. If a short circuit occurs, either when attempting to start the vehicle or while driving due to vibration-related movement of the deposits, it could cause a thermal event and increase the risk of fire. The product does not comply with the Regulation on the approval and market surveillance of motor vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: 07/07/2026

The authority's notice

SR/00568/26Safety recallFire30 January 2026 · EU Safety Gate

The failure concerns the RSW22 starter, type RWT (reinforced for watertightness). Increased abrasion of the magnetic contact can lead to the formation of deposits at the lowest point of the relay interior. This in turn can increase the resistance of the relay contact, causing accidental ignition or even short circuits, possibly leading to a thermal reaction and fire. The product does not comply with the Regulation on the approval and market surveillance of motor vehicles and their trailers, and of systems, components and separate technical units intended for such vehicles.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: 30/01/2026

The authority's notice

25V636000ELECTRICAL SYSTEM:STARTER ASSEMBLY:RELAYELECTRICAL SYSTEM:STARTER ASSEMBLY:RELAY23 September 2025 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2019-2021 BMW 330i, 2019-2022 BMW Z4, 2020-2022 BMW 530i, X3, X4, Toyota Supra, 2021-2022 BMW 430i, 430i Convertible, and 2022 BMW 230i vehicles. The engine starter relay may corrode, causing the relay to overheat and short circuit.

Risk: A short circuit in the starter relay may increase the risk of a fire.

Remedy: Owners are advised to park their vehicles outside and away from structures until the remedy is complete. Dealers will replace the engine starter, free of charge. Owner notification letters were mailed February 6, 2026. Owners may contact BMW customer service at 1-800-525-7417. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov November 14, 2025.

The authority's notice

21V598000ENGINEENGINE2 August 2021 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2020 M340i, M340i xDrive, 540i, 540i xDrive, X3 M40i, 2020-2021 X4 M40i, 745Le xDrive, 2019-2021 Z4 M40i, and 2020-2021 Toyota Supra vehicles. During engine start, the engine management software may cause loss of braking assist. Full mechanical braking (without assist) remains available.

Risk: Loss of braking assist can increase the risk of a crash.

Remedy: Dealers will update the engine management software, free of charge. Owner notification letters were mailed on September 17, 2021. Owners may contact BMW customer service at 1-800-525-7417.

The authority's notice

20V700000FUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLYFUEL SYSTEM, GASOLINE:STORAGE:TANK ASSEMBLY12 November 2020 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2020-2021 Z4 and 2020-2021 Toyota Supra vehicles. The weld between the fuel tank halves may have been insufficiently welded, causing the weld to fail.

Risk: The failed weld may allow fuel to leak, increasing the risk of a fire in the presence of an ignition source.

Remedy: BMW will notify owners, and dealers will replace the fuel tank, free of charge. The recall began December 18, 2020. Owners may contact BMW customer service at 1-800-525-7417 or Toyota customer service at 1-888-270-9371.

The authority's notice

20V516000EXTERIOR LIGHTING:HEADLIGHTSEXTERIOR LIGHTING:HEADLIGHTS27 August 2020 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2019-2020 Z4 sDrive30i, Z4 M40i and 2020 Toyota Supra vehicles. The headlamps are able to be adjusted horizontally. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices and Associated Equipment."

Risk: Should the headlamps be adjusted horizontally, there could be increased glare and reduced visibility for oncoming drivers, or reduced visibility for the vehicle operator, thereby increasing the risk of a crash.

Remedy: BMW will notify owners, and dealers will inspect the headlamp vertical and horizontal adjustment plugs, correcting them as necessary, free of charge. The recall began December 23, 2020. BMW owners may contact BMW customer service at 1-800-525-7417 or Toyota owners may contact Toyota customer service at 1-888-270-9371.

The authority's notice

19V850000EXTERIOR LIGHTING:HEADLIGHTSEXTERIOR LIGHTING:HEADLIGHTS27 November 2019 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2020 Z4 M40i, Z4 sDrive30i, 330i and 330i xDrive vehicles as well as 2020 Toyota Supra vehicles. The headlight control units may fail causing a loss of one or both of the headlights.

Risk: Headlight failure can reduce the driver's visibility, increasing the risk of a crash.

Remedy: BMW will notify owners, and dealers will replace the headlight control units, free of charge. The recall is expected to begin January 17, 2020. Owners may contact BMW customer service at 1-800-525-7417 or Toyota customer service at 1-888-270-9371.

The authority's notice

19V684000BACK OVER PREVENTION: SENSING SYSTEM: CAMERABACK OVER PREVENTION: SENSING SYSTEM: CAMERA27 September 2019 · NHTSA (USA)

BMW of North America, LLC (BMW) is recalling certain 2018 540d, 2018-2020 530i, 530i xDrive, 540i, 540i xDrive, M550i xDrive, M5, 530e, 530e xDrive, X3 sDrive, X3 xDrive, X3 M40i, X3 M, and 2019-2020 X4 xDrive, X4 M40i, X4 M, X7 xDrive, X7 M50i, 740Li, 740Li xDrive, 750Li, 750Li xDrive, 8 Series Convertible and Coupe 840i, 840i xDrive, M850i xDrive, X5 sDrive, X5 xDrive, X5 M50i, X6 xDrive, X6 M50i, 330i, 330i xDrive, M340i, M340i xDrive, Z4 sDrive, Z4 M40i, 740Le xDrive and 745Le xDrive, 2018-2019 640i xDrive Gran Turismo and Rolls-Royce Phantom, 2019 M850i xDrive Gran Coupe and Rolls-Royce Cullinan and 2020 Toyota Supra vehicles. The back-up camera and display settings can be adjusted such that the rear view image is no longer visible and the system will retain that setting the next time the vehicle is placed in reverse. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard (FMVSS) number 111, "Rearview Mirrors."

Risk: The lack of an image in the back-up camera display increases the risk of a crash.

Remedy: BMW will notify owners, and dealers will update the back-up camera software, free of charge. The recall began November 8, 2019. Owners may contact BMW customer service at 1-800-525-7417 or Rolls-Royce at 1-877-877-3735. Toyota owners may contact Toyota customer service at 1-888-270-9371.

The authority's notice

A12/00133/21Safety recallFire, Injuriesno date · EU Safety Gate

The fuel tank may not have been manufactured in accordance with the specifications. As a result, in the event of an accident, fuel could leak from the tank and/or the welded joint could split, increasing the risk of fire.

Remedy: Type of economic operator taking notified measure(s): Manufacturer Category of measure(s): Recall of the product from end users Date of entry into force: Unknown

The authority's notice

Engine and transmission

B58B30

250 kW (340 HP) · petrol

ZF8HP · 8-speed automatic, longitudinal (ZF 8HP45/50/51)

automatic · 8 speed

Torque limit500 Nm
MakerZF

We built the code from the model and the gear count. The factory sheet does not state it.

Variant data

What is in this version

Factory data

Trim
Z4 Roadster M40i
Body
convertible
Fuel
petrol
Transmission
automatic
Engine size
2998 cc
Power
250 kW (340 HP)
Drive
RWD
Production
2019–2022

Factory service interval

The manufacturer specifies this for this version. Of the mileage and the time, the one that comes first is the one that counts.

  • Air filter

    • 60,000 km or 4 years

  • Cabin (pollen) filter

    • 30,000 km or 2 years

  • Brake fluid change

    • first: 3 years, then 2 years(first change at 3 years, then every two years)

  • Engine oil and oil filter (BMW condition-based service)

    • LongLife25,000 km or 2 years

  • Automatic gearbox oil (ZF 8HP / 6HP)

    • 160,000 km

  • Spark plugs, petrol

    • 60,000 km or 6 years
All G29 versions

Information, not an expert opinion

We write the descriptions, and we put the source next to them. A person reviews them before they go out. They are still information, not a technical expert opinion.

  • A fault on the list does not mean the car you are looking at has it.
  • A fault missing from the list does not mean the model is fault-free. Write-ups are made model by model. Not all of them are done.
  • You decide whether to buy. This is no substitute for an inspection. That needs a workshop and a history check.
Details in the terms