The EGR cooler cools the recirculated exhaust gas before it enters the intake again, and coolant flows through it while it does so. The temperature difference between the two sides is large, so the wall can crack or the gasket can let through, and then the coolant reaches the exhaust or the intake side. This leaves no puddle under the car and the place of the leak is not visible from outside: the coolant evaporates and the level drops slowly, over weeks. The accompanying signs are whitish smoke, a rising coolant temperature, raised pressure in the cooling system and a sweetish smell. If it goes on for months the cylinder head can be damaged too, because the cooling gradually gets worse. On the EA189 engines the fault code P2425 usually comes with it. The problem is reported above 100,000 km, and replacing the cooler costs 600 to 1,500 euro.

On these engines the oil pump is driven by its own small toothed belt, and that belt runs in the hot engine oil. This is not the large timing belt that drives the camshafts, it is a separate belt in the lower part of the engine. In the oil the rubber hardens over time, its surface starts to crumble, and the loose particles block the suction side of the oil pump, so the oil pressure drops. If the belt snaps, the oil pump stops at once and the engine is left without lubrication within seconds. The rubber crumbs can also ruin the turbocharger and the camshaft adjuster, because they are lubricated from the same oil circuit. The maker specifies no replacement interval for this belt, so most cars still carry the one fitted at the factory, and the failures are reported above 150,000 km. Oil outside the specification and a stretched oil change speed the process up, because this belt ages in the oil. Replacing the belt itself costs between 200 and 600 euro, as long as the engine has not run without oil pressure.

A recall covers T-Roc cars built in 2021: the retractor of the front right three point seat belt does not retract the belt properly, or the belt jams. It is safety critical, and carrying out the recall is tied to the VIN and free of charge.

On short urban trips the particulate filter cannot burn through. The engine control unit then injects extra fuel late in the cycle to heat the filter, and part of that fuel passes down the cylinder wall into the sump. The oil level rises, the oil thins out, and it lubricates worse.

On AdBlue (SCR) diesels the NOx sensor after the catalyst ages, and the tip of the dosing valve crystallises. An AdBlue warning appears on the dash, often with a countdown ("X km of starts remaining"), while the tank is full. Crystallisation typically forms with short trip, urban use, or from poor quality AdBlue; on a car standing below freezing the circuit can freeze up too.

On the T-Roc diesel the AdBlue system fails and the particulate filter blocks, and the warning light stays on. Short urban use speeds both up, because the filter does not reach regeneration temperature.

The internal springs of the flywheel tire, and the two discs knock against each other. The signs are a rattling or knocking from the bellhousing at idle and when releasing the clutch pedal, and vibration through the floor. If the clutch slips without a burnt smell, that also points to the flywheel. It is worth replacing in time: a disintegrated flywheel can destroy the bellhousing too. At a clutch replacement the two go together anyway.

On the EA288 the coolant pump is demand-controlled, and after replacement the cooling circuit cannot be filled the old way. The Schaeffler/INA repair specification requires the system to be filled with a vacuum device and bled with a diagnostic tool, following the vehicle manufacturer instructions.

The air conditioning does not cool enough at high outside temperatures, after 20,000 to 40,000 km. The cause is leaked refrigerant or a faulty compressor. In cool weather the weak cooling does not show.

The electric parking brake does not release, because the control unit does not recognise the clutch bite point. The car wants to pull away, the brake holds, and the dash reports a brake system fault. The maker released a software fix for it, so the fault does not need a part replacement, but you have to know about it, because it cannot be solved without a franchised dealer, and the seller often mentions it only as "it is occasionally stubborn".

The stop-start does not engage in the cold or after standing for a while, as early as 10,000 to 15,000 km. The cause is the condition of the battery.